Wayne-Dalton 341785 installation instructions TorqueMaster Spring, Removal continued

	TorqueMaster® Spring
	Removal continued...
Tools Needed:	(Spring Tube should be free to rotate in
	either direction.) If the counterbalance
Recommended	cable is still taut and the TorqueMaster®
	Spring Tube is difficult to rotate, that is an
tools from
	indication that spring tension still exists
page 5	on the left hand spring. Repeat Steps 1
	and 2 for releasing spring tension on the
	left hand side.	remove top
	Step 4: Using a flat tip screwdriver, pry	lag screw
	the counter gear and counter cover	Fig. 5
	from the right hand end bracket (Fig. 4
	on previous page). Discard the counter
	gear and counter cover. On double spring		use locking pliers
	applications, repeat for left hand side.
			to hold end bracket
	Step 5: Remove the upper 5/16” x
	1-5/8” lag screw from the right hand end
	bracket (Fig. 5). Attach locking pliers to			remove #10
	the upper portion of the end bracket and			phillips head
	hold the housing steady while removing			screw
	the lower 5/16” x 1-5/8” lag screw and
	#10 x 1/2” phillips head screw from the
	end bracket (Fig. 6).
	Step 6: Holding the right hand end
	bracket steady with locking pliers,	remove
	carefully pry the end bracket and drive	bottom lag
	gear off the winding shaft using a flat tip	screw	Fig. 6
	screwdriver (Fig. 7).
	CAUTION: THE WINDING SHAFT MAY			hold the
	ROTATE WHEN REMOVING THE END			end bracket
	BRACKET AND DRIVE GEAR.			steady with
	Step 7: Repeat Step 4 for the left hand			locking pliers
	side. Holding the left hand end bracket
	steady with locking pliers, carefully pry
	the end bracket off the winding shaft
	using a flat tip screwdriver (Fig. 7).
	Step 8: Remove the two (2) lag bolts		pry end bracket from winding
	attaching the center bracket assembly to
			shaft using a flat tip screw
	the header board (Fig. 8).
			driver and locking pliers
	Step 9: Lift the right hand side of the
	TorqueMaster® Spring Tube and slide the
	cable drum off. Realign the groove in the
	winding shaft with the radial notch in the	Fig. 7
	flagangle and drape the counterbalance	CENTER
	cable with drum over the flagangle. Lift		remove cable drum and
		BRACKET
	the left hand side of the TorqueMaster®	ASSEMBLY	winding shaft
	Spring Tube and slide the cable drum
	and winding shaft off (Fig. 9). Drape the
	counterbalance cable with drum over the
	flagangle. Lift the TorqueMaster® spring
	assembly off the flagangles and out of
	the doorway. Unhook the counterbalance
	cables from the bottom brackets and
	remove all parts from the work area.
	NOTE: The cable drums may be difficult to
	remove. If so, twist the cable drum to aid
	in removal.	(2) 5/16” x 1-5/8”	drape cable	lift
	NOTE: Continue with “P4” on page 9 after		across	TorqueMaster®
		hex head lag	top of	Spring Tube
	completing this step.	screws	flagangle	off flagangle
		Fig. 8		Fig. 9
8	Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com