ASSEMBLY

Make Assembly Easier!

Everything in this manual is designed to ensure that the weight system can be assem-

bled successfully by anyone. Before begin- ning assembly, make sure to read the

information on this page. This brief intro- duction will save you much more time than it takes to read it.

Assembly Requires Two Persons

For your convenience and safety, assemble the weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the assembly process will require about six hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over

a couple of evenings.

Select a Location for the Weight System

Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have

 

divided the assembly process into four stages. The

 

parts needed for each stage are found in individual

 

bags.

Important: Wait until you begin each stage

 

to open the parts bag for that stage.

Place all

parts of the weight system in a cleared area and

 

remove the packing materials. Do not dispose of

 

the packing materials until assembly is completed.

 

Make sure you have the following tools:

• Two (2) adjustable wrenches

• One (1) standard screwdriver

• One (1) phillips screwdriver

• One (1) rubber mallet

You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART

in the center of this manual. Place the chart on the floor and use it to easily identify parts during each

assembly step. Note: Some small parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw- ings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call our Customer Service

Department toll-free at 1-800-999-3756 , Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.

The Four Stages of the Assembly Process

Frame Assembly—

You will begin by assembling

Cable Assembly

—During this stage you will

the base and the uprights that form the skeleton of

attach the cables and pulleys that connect the

the weight system.

 

arms to the weights.

 

Arm Assembly—

During this stage you will

Seat Assembly—

During the final stage you will

assemble the arms and the leg levers.

assemble the seats and the backrest.

 

 

 

 

5

Page 5
Image 5
Weider WESY59101 user manual To open the parts bag for that stage, Cable Assembly, Arm Assembly