Weider WESY99300 Cable Assembly, Nut 90. Do not overtighten the Jam Nut. The Leg, shown

Models: WESY99300

1 31
Download 31 pages 10 Kb
Page 10
Image 10
Nut (90). Do not overtighten the Jam Nut. The Leg

12.Press two 1 1/2” Square Inner Caps (79) into the Leg Lever (49). Insert a Bumper (33) between the brackets on the Leg Lever. Attach the Bumper to the Leg Lever with a #10 x 1” Screw (32).

Slide the bracket on the Leg Lever (49) onto the Press

Seat Frame (52). Attach the Leg Lever to the Press Seat

Frame with a 5/16” x 2 1/4” Bolt (81) and a 5/16” Jam

Nut (90). Do not overtighten the Jam Nut. The Leg

Lever must pivot easily.

Attach a 3/8” x 2 1/2” Eyebolt (83) to the Leg Lever (49) with a 3/8” Flat Washer (17) and 3/8” Nylon Locknut (4).

13.Press a 1 3/4” Square Inner Cap (37) into each end of the Right Butterfly Arm (68). Wet the lower end of the Arm with soapy water. Slide a 10” Pad (65) onto the lower end of the Arm.

Lubricate the indicated axle on the Butterfly Top Frame

(64). Have a second person slide the Right Butterfly Arm

(68) onto the axle, as shown. Refer to the inset draw-

ing. Place two 1” Retainers (25), with the teeth down- ward, on top of an inverted 1” Round Cap (26). Using

a hammer, tap the 1” Round Cap and the Retainers onto the axle to secure the Right Butterfly Arm.

Repeat this step to assemble the Left Butterfly Arm (67).

Cable Assembly

14.Open the parts bag labelled “CABLE ASSEMBLY AND PULLEYS.” For cable identification and routing during steps 14–32, refer to the CABLE DIAGRAMS and CABLE ID CHART on pages 19 and 20.

Insert two 3/8” x 1” Bolts (15) into the welded brackets on the Left and Right Butterfly Arms (67, 68). Secure each Bolt with a 3/8” Jam Nut (18).

Identify the Short Cable (71). It has a closed loop on

each end. Slide one end of the Cable onto each of the 3/8” x 1” Bolts (15). Secure the Cable to the Bolts with 3/8” Jam Nuts (18). Do not overtighten the Jam Nuts.

Remove both 3 1/2” Pulleys (5) from the pre-assembled Adjustable Pulley Plates (44). Wrap the Short Cable (71) around a Pulley in the direction shown. Attach the Pulley and a Cable Trap (39) to the top hole in the two

Adjustable Pulley Plates with a 3/8” x 2” Bolt (35) and a

3/8” Nylon Locknut (4).

Make

sure that the Cable Trap

and the Pulley Plates are oriented as

shown.

10

12

52

 

 

 

 

 

 

 

90

81

 

 

 

 

32

 

 

 

 

 

79

 

33

 

49

 

 

17

 

 

83

 

 

4

 

 

 

 

 

 

79

13

64

 

 

 

 

 

Lubricate

 

 

 

25

 

 

68

26

37

67

 

 

37

 

 

 

 

 

64

 

65

 

25

 

 

 

 

 

 

Teeth

 

 

 

26

 

14

15

15

 

 

 

 

68

18

 

71

 

67

18

 

 

 

 

5

 

 

39

 

35

 

4

 

44

 

 

 

Page 10
Image 10
Weider WESY99300 Cable Assembly, Nut 90. Do not overtighten the Jam Nut. The Leg, Lever must pivot easily, shown