MACHINE-TROUBLESHOOTING

PROBLEM

CAUSE

SOLUTION

No power to machine

Battery disconnected

Check all battery cable connections

 

 

 

 

Battery cables corroded

Clean connections

 

Faulty key switch

Replace switch

 

 

 

Little or no propel

Low battery charge

Charge batteries

 

Machine turned on with propel

Allow pedal to return to neutral.

 

trigger not in neutral position

Restart

 

Tripped circuit breaker

Reset circuit breaker and check brush

 

Controller overheated

Allow cool down period

 

Loose motor connection

Check wires and connections from

 

 

controller to motor

 

Faulty throttle circuit or

Check wires and connections from throttle

 

potentiometer

to controller and potentiometer resistance

 

Faulty brake circuit

Check wires connections

 

 

 

Machine does not change

Faulty speed control circuit or

Check wires, connections and pot

speeds

potentiometer

 

Forward speed only

Faulty forward/reverse switch

Replace switch

Reverse speed only

 

 

Poor scrubbing

Debris caught in scrub brushes

Remove debris

performance

 

 

Low scrub brush down pressure

Check brush wear

 

 

 

 

 

Low battery charge

Charge batteries

 

 

 

Little or no solution flow to

Solution tank empty

Fill solution tank

the floor

 

 

Solution pump turned off

Turn on pump

 

 

 

 

 

Solution strainer plugged

Clean solution strainer

 

 

 

 

Solution system plumbing

Clear obstruction from plumbing

 

obstructed

 

 

Pump obstructed

Clean or replace pump

 

 

 

 

Solution solenoid valve obstructed

Clean or replace valve

 

or stuck

 

 

Jet(s) obstructed

Clean or replace jet(s)

 

 

 

 

Faulty pump circuit or pump

Check wiring, connections, and pump.

 

 

 

 

Faulty solenoid

Check solenoid valve

 

 

 

Brush motors do not run, or

Circuit breaker(s) tripped

Reset circuit beaker(s) and check brush

run slowly

 

pressure.

 

Low battery charge

Charge battery

 

 

 

 

Fault brush circuit or motor

Check wires, connections and motor

 

 

 

 

Worn brush motor brushes

Replace brushes, check commutator

 

 

 

Scrub deck will not go

Actuator circuit breaker tripped

Reset breaker

down/up

 

 

Faulty actuator circuit or actuator

Check wires, connections and actuator

 

 

 

 

No chemical flow (Deluxe)

Tank(s) empty

Fill with prime chemicals

 

 

 

 

Chemical pump not primed

Prime chemical pump

 

 

 

 

Chemical system obstruction

Rinse system with water

 

 

 

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86292490 VOYAGER DUO 08/20/07

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Windsor 10086130, 10086150 manual Machine-Troubleshooting, Problem Cause Solution

10086150, 10086130 specifications

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