Carpet Extractor
Overview
Machine Data LOG/OVERVIEW
Table of Contents
HOW to USE this Manual
Important Safety Instructions
Hazard Intensity Level
Hazard Intensity Level
Do not Operate Machine
Safety Label Location
Voyager DUO 08/20/07
DIMENSION/CAPACITY
Technical Specifications Basic
Technical Specifications Deluxe
Technical Specifications
Measure
Special Notes
Deluxe only
HOW this Machine Works
Components
Drive Controls
Reverse Button
KEY Switch
Throttle Switches
Emergency Stop Switch Deluxe
Scrub Controls
Scrub Deck Rotary Switch Basic
Solution Pump Indicator Light
Scrub Deck Rotary Switch Deluxe
Starting Machine
Emergency Stop Procedures
Machine Operation
PRE-RUN Machine Inspection
Normal Scrubbing
Filling Solution Tank
To Stop Scrubbing
To Begin Scrubbing
Emptying and Cleaning Solution Tank
Emptying and Cleaning Chemical Tanks and System Deluxe
Emptying and Cleaning Reovery Tank
Voyager DUO 08/20/07
Maintenance Before Each After Each
Work
Work Period HRS
MAINTENANCE-BATTERIES
Batteries
Battery Maintenance
Charging Batteries
Checking Battery Specific Gravity
Battery Condition
Checking Gravity
Rear Machine
Changing Batteries
MAINTENANCE-SCRUB Deck
Scrub Brush Removal
Maintenance
Scrub Brush Replacement
Scrub Head
To Replace Scrub Brush Motors
Brush Motor Carbon Brush Replacement
Scrub Deck Actuator Adjustment
Actuator Scrub Deck REMOVAL/REPLACEMENT
Circuit Breakers
MAINTENANCE-CIRCUIT Protection
MAINTENANCE-SOLUTION Strainer & Pump Basic
Solenoid Valve
Solution Strainer
Pump Replacement Parts
Pump
MAINTENANCE- Solution Strainer & Pump Deluxe
MAINTENANCE-SOLUTION Strainer & Pump Deluxe
B Chemical Pump & Chemical Pump
Maintenance Solution Strainer & Pump Deluxe
Voyager DUO 08/20/07
Drive Assembly Grease Points Drive Motor
MAINTENANCE-DRIVE Assembly
Drive Motor Carbon Brush Replacement
MAINTENANCE- Drive Assembly
Vacuum Shoe Retainer Knobs Vacuum Motor
MAINTENANCE-VACUUM
Vacuum Shoe Removal
To Clean Vacuum Shoes
Recovery Tank Float SHUT-OFF
Vacuum Shoes
To Repair or Replace Vacuum Motors
Vacuum Motor Carbon Brushes
MAINTENANCE-TRANSPORTING
Pushing Machine
Preparation for Loading /UNLOADING Trailer
Problem Cause Solution
MACHINE-TROUBLESHOOTING
Parts List
Brush Deck
SCR, M4X8, SET, ISO4029,CP,BLK
HOUSING, Brush Drive
HOUSING, Brush Clip
PRV no QTY Description Serial no From
Brush Deck Actuator
ACTUATOR, 36VDC 2.75 Strk
COTTER, 3/8 Ring
BRKT, Actuator Mount
WASHER, 5/16 Flat SS
Brush Deck Motor
NUT, 5/16-18 HEX Nylock SS
WASHER, Split LOCK, 1/4 SS
BRKT, Motor Mount
MOTOR, 36VDC
Brush Deck Mounting
BEARING, FLNGD, .314IDX.502OD
WASHER,THRUST .51IDX1ODBRO
BRKT, Brush Deck PIVOT, Left
STRAP, Shroud Latch
Brush Deck Shround
Brush Deck Shroud
Brush Deck Lift
SPRING, Comp .97DX2.5LX.13W
BEARING, FLNGD,.314ID X .502OD
WASHER, Thrust .51D X Odbro
SUPPORT, Counterbalance
Control Handle
HANDLE, Right
HOUSING, Button
SWITCH, Spst MOM no W/LEVER
HANDLE, Left
Control Panel Lower Basic
METER, 12-48 VDC LED Hour
BOOT, 3/8 Circuit Breaker
BOOT, SEAL-PUSH BTN 7/16-28
Switch KEY Dpst
Control Panel Lower Deluxe
BREAKER, 3 AMP
BREAKER, 22A 250VAC, 50VDC
BREAKER, 30A 50VDC Circuit
BREAKER, 25A 50VDC Circuit
Control Panel Upper Basic
SWITCH, Spdt P-BUTTON
METER, BATTERY, PG True CHG
SWITCH, Rotary CAM, 4 POS
SWITCH, MOMEMTARY, DPDT, White
Control Panel Upper Deluxe
RELAY, 15A, 36V Mini
SWITCH, MOMENTARY, DPDT, WHT
PRV no QTY Description
METER, BTRY, PG True Chrg
Control Panel Mounting
BRKT, BACK, Control Panel
SCR, #10 X 3/4 Pphst HI-LO BLK
Cover Front
SPACER, 1/2ODX.219IDX1/2 Nylo
WASHER, 1/4ID X 5/8 OD SS
NUT, 10-32 HEX Nylock SS
BRKT, Front Latch
Decal
LABEL, VOYAGER, Right
LABEL, Basic Control
LABEL, EXTRACTORS, Breakers
LABEL, VOYAGER, Left
Frame Lower
NUT, 5/16-18 HEX Nylck Thin SS
CASTER, 4 SWIVEL, 300# Cpcty
BRKT, FRAME, Caster MNT
FRAME, Transaxle MTG
Frame Upper
WASHER, .344IDX1.13ODX09TPLT
WELDMENT, Frame Main
Recovery Tank
LANYARD, 18.0 W/LOOP & EYE
Tube ASM Recovery Float
Solution Tank
BRKT, Recovery Hinge
Recovery Tank Handle Basic
HOSE, 1/2ID Wire Bound X
COVER, Accessory Port
ASSEMBLY, BRKT, FRONT, Left
ASSEMBLY, BRKT, FRONT, Right
Recovery Tank Handle Deluxe
GASKET, Acsy Port Cover
BRKT, Primer Switch
SWITCH, Dpdt 3-PSTN Rocker
SPRING, Torsion
Solution Chemical Tanks Deluxe
Foot Filter
CAP, DISPENSING, 9.50 Tube
CAP, Storage
CAP, DISPENSING, 6.50 Tube
Solution Pump
HOSEBARB, 1/2MPT X 1/2 Hose
COVER, Pump
BRKT, Pump MTG
HOSEBARB, 1/4MPT X 3/8 90D NYL
Solution Chemical Pump Deluxe
VALVE, 3-WAY, 36 VDC
CLAMP, 1-1/4 P Cushioned
PUMP, CHEMICAL, 85 PSI
HOSEBARB, 1/8 MPT X 1/8
Solution Chemical Valves Deluxe
CROSS, 1/8 NPT
SWITCH, Pressure
Brkt Solution Bypass
ORIFICE, Solution Bypass
Deluxe
Solution Tank
COVER, Solution Tank
TANK, Solution
BRKT, Solution Hinge
WHEEL, Battery Tray
Spray Jets
BRKT, JET, Dual
Adptr 1/8MPTX1/8FPT BS AD
JET, Mini Promax
PLATE, Bumper
Spray JET Valves Basic
Spray Jets Valves Basic
VALVE, 36VDC SOLENOID, 1/8 FPT
BRACKET, DUO Valve Mount
Spray JET Valves Deluxe
VALVE, CHECK, 1/8 MPT
HOSEBARB, 1/8 MPT X 1/4 Hose 90D
ELBOW, SWIVEL, 6MM QC C 1/8 MPT
ELBOW, 1/8 FPT
Wheel and Drive Assembly
Axle MTR DRIVE, 36VDC, Long
RING, 1.0 EXT. Snap HD
BRKT, Cable Guard
PLATE, Transaxle Support
Vacuum Shoe
PLATE, Vacuum MTG
BRKT, VAC LIFT, RGT, Outer
VAC Shoe 13 in W/WIPER
WSHR, 7/16IDX1DX.08 FLT SS
1215
GASKET, VAC Shoe Outer
ASSEMBLY, GASKETS, VAC Shoe
PRV no QTY Description Serial NO. from
COVER, VAC Shoe
Vacuum Basic
WSHR, 5/16 Flat SS
VAC MTR, 36VDC 5.7 3STAGE TD
Brush SET 24/36V VDC
GASKET, VAC MTR
Vacuum Deluxe
BEARING, Flngd .314IDX.502OD
VAC MOTOR, 36V 5.7 3ST TD
BRKT, VACUUM, Pump
WASHER, THRUST.51IDX10DX.063
Wiring Battery
WIRING-BATTERY
WHT-GRN WHT-BLU
Wiring Control Panel Basic
WIRING-CONTROL PANEL-BASIC
Harness Basic Extractor Panel
Harness Basic VAC, EXT
WIRING-CONTROL PANEL-DELUXE
HARNESS, Deluxe Extract Panel
WIRING-MAIN HARNESS-BASIC
WIRING-MAIN HARNESS-DELUXE
Wiring Diagram Basic
Wiring Diagram Deluxe
Hose Diagram Basic
Hose Diagram Deluxe
Suggested Spare Parts
Accessories
Options
Battery Cart Latch Asembly Latch Linkage Asembl
Battery Cart
BEARING, Flanged .314 ID X
HANDLE, Battery Cart
HOUSING, Battery Cart
Sref Part PRV QTY Description Serial
Latch Linkage
Battery Cart Latch and Latch Linkage
Battery CART- Latch and Latch Linkage
Battery Cart Tray
CONN, 175 DCS GRY W/O Terms
Battery CART- Tray
Battery TRAY, Weldment
Shoulder BOLT, 5/16 OD X 1.0 L
Battery Exchange Option
WASHER, Thrust .315 ID X .63 T
GUIDE, Battery TRAY, Right
GUIDE, Battery TRAY, Left
PLATE, OPTION, Cart Latch
Emergency STOP-OPTION
SWITCH, Emergency Stop
WIRE, 16 RED/18 Stripx Strip Not Shown
Emergency Stop Option
Model Serial #
Serial Numbers