Carpet Extractor
Overview
Machine Data LOG/OVERVIEW
Table of Contents
HOW to USE this Manual
Important Safety Instructions
Hazard Intensity Level
Hazard Intensity Level
Do not Operate Machine
Safety Label Location
Voyager DUO 08/20/07
DIMENSION/CAPACITY
Technical Specifications Basic
Technical Specifications Deluxe
Technical Specifications
Measure
Special Notes
Deluxe only
HOW this Machine Works
Components
Drive Controls
Throttle Switches
KEY Switch
Emergency Stop Switch Deluxe
Reverse Button
Scrub Controls
Scrub Deck Rotary Switch Basic
Solution Pump Indicator Light
Scrub Deck Rotary Switch Deluxe
Machine Operation
Emergency Stop Procedures
PRE-RUN Machine Inspection
Starting Machine
Normal Scrubbing
Filling Solution Tank
To Stop Scrubbing
To Begin Scrubbing
Emptying and Cleaning Solution Tank
Emptying and Cleaning Chemical Tanks and System Deluxe
Emptying and Cleaning Reovery Tank
Voyager DUO 08/20/07
Maintenance Before Each After Each
Work
Work Period HRS
MAINTENANCE-BATTERIES
Batteries
Battery Maintenance
Battery Condition
Checking Battery Specific Gravity
Checking Gravity
Charging Batteries
Rear Machine
Changing Batteries
MAINTENANCE-SCRUB Deck
Scrub Brush Replacement
Maintenance
Scrub Head
Scrub Brush Removal
To Replace Scrub Brush Motors
Brush Motor Carbon Brush Replacement
Scrub Deck Actuator Adjustment
Actuator Scrub Deck REMOVAL/REPLACEMENT
Circuit Breakers
MAINTENANCE-CIRCUIT Protection
MAINTENANCE-SOLUTION Strainer & Pump Basic
Pump Replacement Parts
Solution Strainer
Pump
Solenoid Valve
MAINTENANCE- Solution Strainer & Pump Deluxe
MAINTENANCE-SOLUTION Strainer & Pump Deluxe
B Chemical Pump & Chemical Pump
Maintenance Solution Strainer & Pump Deluxe
Voyager DUO 08/20/07
Drive Assembly Grease Points Drive Motor
MAINTENANCE-DRIVE Assembly
Drive Motor Carbon Brush Replacement
MAINTENANCE- Drive Assembly
Vacuum Shoe Retainer Knobs Vacuum Motor
MAINTENANCE-VACUUM
Recovery Tank Float SHUT-OFF
To Clean Vacuum Shoes
Vacuum Shoes
Vacuum Shoe Removal
To Repair or Replace Vacuum Motors
Vacuum Motor Carbon Brushes
MAINTENANCE-TRANSPORTING
Pushing Machine
Preparation for Loading /UNLOADING Trailer
Problem Cause Solution
MACHINE-TROUBLESHOOTING
Parts List
Brush Deck
HOUSING, Brush Clip
HOUSING, Brush Drive
PRV no QTY Description Serial no From
SCR, M4X8, SET, ISO4029,CP,BLK
Brush Deck Actuator
BRKT, Actuator Mount
COTTER, 3/8 Ring
WASHER, 5/16 Flat SS
ACTUATOR, 36VDC 2.75 Strk
Brush Deck Motor
BRKT, Motor Mount
WASHER, Split LOCK, 1/4 SS
MOTOR, 36VDC
NUT, 5/16-18 HEX Nylock SS
Brush Deck Mounting
BRKT, Brush Deck PIVOT, Left
WASHER,THRUST .51IDX1ODBRO
STRAP, Shroud Latch
BEARING, FLNGD, .314IDX.502OD
Brush Deck Shround
Brush Deck Shroud
Brush Deck Lift
WASHER, Thrust .51D X Odbro
BEARING, FLNGD,.314ID X .502OD
SUPPORT, Counterbalance
SPRING, Comp .97DX2.5LX.13W
Control Handle
SWITCH, Spst MOM no W/LEVER
HOUSING, Button
HANDLE, Left
HANDLE, Right
Control Panel Lower Basic
BOOT, SEAL-PUSH BTN 7/16-28
BOOT, 3/8 Circuit Breaker
Switch KEY Dpst
METER, 12-48 VDC LED Hour
Control Panel Lower Deluxe
BREAKER, 30A 50VDC Circuit
BREAKER, 22A 250VAC, 50VDC
BREAKER, 25A 50VDC Circuit
BREAKER, 3 AMP
Control Panel Upper Basic
SWITCH, Rotary CAM, 4 POS
METER, BATTERY, PG True CHG
SWITCH, MOMEMTARY, DPDT, White
SWITCH, Spdt P-BUTTON
Control Panel Upper Deluxe
PRV no QTY Description
SWITCH, MOMENTARY, DPDT, WHT
METER, BTRY, PG True Chrg
RELAY, 15A, 36V Mini
Control Panel Mounting
BRKT, BACK, Control Panel
SCR, #10 X 3/4 Pphst HI-LO BLK
Cover Front
NUT, 10-32 HEX Nylock SS
WASHER, 1/4ID X 5/8 OD SS
BRKT, Front Latch
SPACER, 1/2ODX.219IDX1/2 Nylo
Decal
LABEL, EXTRACTORS, Breakers
LABEL, Basic Control
LABEL, VOYAGER, Left
LABEL, VOYAGER, Right
Frame Lower
BRKT, FRAME, Caster MNT
CASTER, 4 SWIVEL, 300# Cpcty
FRAME, Transaxle MTG
NUT, 5/16-18 HEX Nylck Thin SS
Frame Upper
WASHER, .344IDX1.13ODX09TPLT
WELDMENT, Frame Main
Recovery Tank
Solution Tank
Tube ASM Recovery Float
BRKT, Recovery Hinge
LANYARD, 18.0 W/LOOP & EYE
Recovery Tank Handle Basic
ASSEMBLY, BRKT, FRONT, Left
COVER, Accessory Port
ASSEMBLY, BRKT, FRONT, Right
HOSE, 1/2ID Wire Bound X
Recovery Tank Handle Deluxe
SWITCH, Dpdt 3-PSTN Rocker
BRKT, Primer Switch
SPRING, Torsion
GASKET, Acsy Port Cover
Solution Chemical Tanks Deluxe
CAP, Storage
CAP, DISPENSING, 9.50 Tube
CAP, DISPENSING, 6.50 Tube
Foot Filter
Solution Pump
BRKT, Pump MTG
COVER, Pump
HOSEBARB, 1/4MPT X 3/8 90D NYL
HOSEBARB, 1/2MPT X 1/2 Hose
Solution Chemical Pump Deluxe
PUMP, CHEMICAL, 85 PSI
CLAMP, 1-1/4 P Cushioned
HOSEBARB, 1/8 MPT X 1/8
VALVE, 3-WAY, 36 VDC
Solution Chemical Valves Deluxe
Brkt Solution Bypass
SWITCH, Pressure
ORIFICE, Solution Bypass
CROSS, 1/8 NPT
Deluxe
Solution Tank
BRKT, Solution Hinge
TANK, Solution
WHEEL, Battery Tray
COVER, Solution Tank
Spray Jets
JET, Mini Promax
Adptr 1/8MPTX1/8FPT BS AD
PLATE, Bumper
BRKT, JET, Dual
Spray JET Valves Basic
Spray Jets Valves Basic
VALVE, 36VDC SOLENOID, 1/8 FPT
BRACKET, DUO Valve Mount
Spray JET Valves Deluxe
ELBOW, SWIVEL, 6MM QC C 1/8 MPT
HOSEBARB, 1/8 MPT X 1/4 Hose 90D
ELBOW, 1/8 FPT
VALVE, CHECK, 1/8 MPT
Wheel and Drive Assembly
BRKT, Cable Guard
RING, 1.0 EXT. Snap HD
PLATE, Transaxle Support
Axle MTR DRIVE, 36VDC, Long
Vacuum Shoe
VAC Shoe 13 in W/WIPER
BRKT, VAC LIFT, RGT, Outer
WSHR, 7/16IDX1DX.08 FLT SS
PLATE, Vacuum MTG
1215
PRV no QTY Description Serial NO. from
ASSEMBLY, GASKETS, VAC Shoe
COVER, VAC Shoe
GASKET, VAC Shoe Outer
Vacuum Basic
Brush SET 24/36V VDC
VAC MTR, 36VDC 5.7 3STAGE TD
GASKET, VAC MTR
WSHR, 5/16 Flat SS
Vacuum Deluxe
BRKT, VACUUM, Pump
VAC MOTOR, 36V 5.7 3ST TD
WASHER, THRUST.51IDX10DX.063
BEARING, Flngd .314IDX.502OD
Wiring Battery
WIRING-BATTERY
WHT-GRN WHT-BLU
Wiring Control Panel Basic
WIRING-CONTROL PANEL-BASIC
Harness Basic Extractor Panel
Harness Basic VAC, EXT
WIRING-CONTROL PANEL-DELUXE
HARNESS, Deluxe Extract Panel
WIRING-MAIN HARNESS-BASIC
WIRING-MAIN HARNESS-DELUXE
Wiring Diagram Basic
Wiring Diagram Deluxe
Hose Diagram Basic
Hose Diagram Deluxe
Suggested Spare Parts
Accessories
Options
Battery Cart Latch Asembly Latch Linkage Asembl
Battery Cart
HOUSING, Battery Cart
HANDLE, Battery Cart
Sref Part PRV QTY Description Serial
BEARING, Flanged .314 ID X
Latch Linkage
Battery Cart Latch and Latch Linkage
Battery CART- Latch and Latch Linkage
Battery Cart Tray
Battery TRAY, Weldment
Battery CART- Tray
Shoulder BOLT, 5/16 OD X 1.0 L
CONN, 175 DCS GRY W/O Terms
Battery Exchange Option
GUIDE, Battery TRAY, Left
GUIDE, Battery TRAY, Right
PLATE, OPTION, Cart Latch
WASHER, Thrust .315 ID X .63 T
Emergency STOP-OPTION
SWITCH, Emergency Stop
WIRE, 16 RED/18 Stripx Strip Not Shown
Emergency Stop Option
Model Serial #
Serial Numbers