Carpet Extractor
Machine Data LOG/OVERVIEW
Overview
Table of Contents
HOW to USE this Manual
Important Safety Instructions
Hazard Intensity Level
Hazard Intensity Level
Do not Operate Machine
Safety Label Location
Voyager DUO 08/20/07
Technical Specifications Basic
DIMENSION/CAPACITY
Technical Specifications Deluxe
Technical Specifications
Measure
Special Notes
HOW this Machine Works
Deluxe only
Components
Drive Controls
Emergency Stop Switch Deluxe
KEY Switch
Throttle Switches
Reverse Button
Scrub Controls
Solution Pump Indicator Light
Scrub Deck Rotary Switch Basic
Scrub Deck Rotary Switch Deluxe
PRE-RUN Machine Inspection
Emergency Stop Procedures
Machine Operation
Starting Machine
Filling Solution Tank
Normal Scrubbing
To Begin Scrubbing
To Stop Scrubbing
Emptying and Cleaning Solution Tank
Emptying and Cleaning Chemical Tanks and System Deluxe
Emptying and Cleaning Reovery Tank
Voyager DUO 08/20/07
Maintenance Before Each After Each
Work
Work Period HRS
MAINTENANCE-BATTERIES
Battery Maintenance
Batteries
Checking Gravity
Checking Battery Specific Gravity
Battery Condition
Charging Batteries
Changing Batteries
Rear Machine
MAINTENANCE-SCRUB Deck
Scrub Head
Maintenance
Scrub Brush Replacement
Scrub Brush Removal
Brush Motor Carbon Brush Replacement
To Replace Scrub Brush Motors
Actuator Scrub Deck REMOVAL/REPLACEMENT
Scrub Deck Actuator Adjustment
MAINTENANCE-CIRCUIT Protection
Circuit Breakers
MAINTENANCE-SOLUTION Strainer & Pump Basic
Pump
Solution Strainer
Pump Replacement Parts
Solenoid Valve
MAINTENANCE- Solution Strainer & Pump Deluxe
MAINTENANCE-SOLUTION Strainer & Pump Deluxe
Maintenance Solution Strainer & Pump Deluxe
B Chemical Pump & Chemical Pump
Voyager DUO 08/20/07
MAINTENANCE-DRIVE Assembly
Drive Assembly Grease Points Drive Motor
MAINTENANCE- Drive Assembly
Drive Motor Carbon Brush Replacement
MAINTENANCE-VACUUM
Vacuum Shoe Retainer Knobs Vacuum Motor
Vacuum Shoes
To Clean Vacuum Shoes
Recovery Tank Float SHUT-OFF
Vacuum Shoe Removal
Vacuum Motor Carbon Brushes
To Repair or Replace Vacuum Motors
MAINTENANCE-TRANSPORTING
Pushing Machine
Preparation for Loading /UNLOADING Trailer
MACHINE-TROUBLESHOOTING
Problem Cause Solution
Parts List
Brush Deck
PRV no QTY Description Serial no From
HOUSING, Brush Drive
HOUSING, Brush Clip
SCR, M4X8, SET, ISO4029,CP,BLK
Brush Deck Actuator
WASHER, 5/16 Flat SS
COTTER, 3/8 Ring
BRKT, Actuator Mount
ACTUATOR, 36VDC 2.75 Strk
Brush Deck Motor
MOTOR, 36VDC
WASHER, Split LOCK, 1/4 SS
BRKT, Motor Mount
NUT, 5/16-18 HEX Nylock SS
Brush Deck Mounting
STRAP, Shroud Latch
WASHER,THRUST .51IDX1ODBRO
BRKT, Brush Deck PIVOT, Left
BEARING, FLNGD, .314IDX.502OD
Brush Deck Shround
Brush Deck Shroud
Brush Deck Lift
SUPPORT, Counterbalance
BEARING, FLNGD,.314ID X .502OD
WASHER, Thrust .51D X Odbro
SPRING, Comp .97DX2.5LX.13W
Control Handle
HANDLE, Left
HOUSING, Button
SWITCH, Spst MOM no W/LEVER
HANDLE, Right
Control Panel Lower Basic
Switch KEY Dpst
BOOT, 3/8 Circuit Breaker
BOOT, SEAL-PUSH BTN 7/16-28
METER, 12-48 VDC LED Hour
Control Panel Lower Deluxe
BREAKER, 25A 50VDC Circuit
BREAKER, 22A 250VAC, 50VDC
BREAKER, 30A 50VDC Circuit
BREAKER, 3 AMP
Control Panel Upper Basic
SWITCH, MOMEMTARY, DPDT, White
METER, BATTERY, PG True CHG
SWITCH, Rotary CAM, 4 POS
SWITCH, Spdt P-BUTTON
Control Panel Upper Deluxe
METER, BTRY, PG True Chrg
SWITCH, MOMENTARY, DPDT, WHT
PRV no QTY Description
RELAY, 15A, 36V Mini
Control Panel Mounting
SCR, #10 X 3/4 Pphst HI-LO BLK
BRKT, BACK, Control Panel
Cover Front
BRKT, Front Latch
WASHER, 1/4ID X 5/8 OD SS
NUT, 10-32 HEX Nylock SS
SPACER, 1/2ODX.219IDX1/2 Nylo
Decal
LABEL, VOYAGER, Left
LABEL, Basic Control
LABEL, EXTRACTORS, Breakers
LABEL, VOYAGER, Right
Frame Lower
FRAME, Transaxle MTG
CASTER, 4 SWIVEL, 300# Cpcty
BRKT, FRAME, Caster MNT
NUT, 5/16-18 HEX Nylck Thin SS
Frame Upper
WELDMENT, Frame Main
WASHER, .344IDX1.13ODX09TPLT
Recovery Tank
BRKT, Recovery Hinge
Tube ASM Recovery Float
Solution Tank
LANYARD, 18.0 W/LOOP & EYE
Recovery Tank Handle Basic
ASSEMBLY, BRKT, FRONT, Right
COVER, Accessory Port
ASSEMBLY, BRKT, FRONT, Left
HOSE, 1/2ID Wire Bound X
Recovery Tank Handle Deluxe
SPRING, Torsion
BRKT, Primer Switch
SWITCH, Dpdt 3-PSTN Rocker
GASKET, Acsy Port Cover
Solution Chemical Tanks Deluxe
CAP, DISPENSING, 6.50 Tube
CAP, DISPENSING, 9.50 Tube
CAP, Storage
Foot Filter
Solution Pump
HOSEBARB, 1/4MPT X 3/8 90D NYL
COVER, Pump
BRKT, Pump MTG
HOSEBARB, 1/2MPT X 1/2 Hose
Solution Chemical Pump Deluxe
HOSEBARB, 1/8 MPT X 1/8
CLAMP, 1-1/4 P Cushioned
PUMP, CHEMICAL, 85 PSI
VALVE, 3-WAY, 36 VDC
Solution Chemical Valves Deluxe
ORIFICE, Solution Bypass
SWITCH, Pressure
Brkt Solution Bypass
CROSS, 1/8 NPT
Solution Tank
Deluxe
WHEEL, Battery Tray
TANK, Solution
BRKT, Solution Hinge
COVER, Solution Tank
Spray Jets
PLATE, Bumper
Adptr 1/8MPTX1/8FPT BS AD
JET, Mini Promax
BRKT, JET, Dual
Spray JET Valves Basic
Spray Jets Valves Basic
VALVE, 36VDC SOLENOID, 1/8 FPT
BRACKET, DUO Valve Mount
Spray JET Valves Deluxe
ELBOW, 1/8 FPT
HOSEBARB, 1/8 MPT X 1/4 Hose 90D
ELBOW, SWIVEL, 6MM QC C 1/8 MPT
VALVE, CHECK, 1/8 MPT
Wheel and Drive Assembly
PLATE, Transaxle Support
RING, 1.0 EXT. Snap HD
BRKT, Cable Guard
Axle MTR DRIVE, 36VDC, Long
Vacuum Shoe
WSHR, 7/16IDX1DX.08 FLT SS
BRKT, VAC LIFT, RGT, Outer
VAC Shoe 13 in W/WIPER
PLATE, Vacuum MTG
1215
COVER, VAC Shoe
ASSEMBLY, GASKETS, VAC Shoe
PRV no QTY Description Serial NO. from
GASKET, VAC Shoe Outer
Vacuum Basic
GASKET, VAC MTR
VAC MTR, 36VDC 5.7 3STAGE TD
Brush SET 24/36V VDC
WSHR, 5/16 Flat SS
Vacuum Deluxe
WASHER, THRUST.51IDX10DX.063
VAC MOTOR, 36V 5.7 3ST TD
BRKT, VACUUM, Pump
BEARING, Flngd .314IDX.502OD
Wiring Battery
WIRING-BATTERY
Wiring Control Panel Basic
WHT-GRN WHT-BLU
WIRING-CONTROL PANEL-BASIC
Harness Basic Extractor Panel
Harness Basic VAC, EXT
WIRING-CONTROL PANEL-DELUXE
HARNESS, Deluxe Extract Panel
WIRING-MAIN HARNESS-BASIC
WIRING-MAIN HARNESS-DELUXE
Wiring Diagram Basic
Wiring Diagram Deluxe
Hose Diagram Basic
Hose Diagram Deluxe
Accessories
Suggested Spare Parts
Options
Battery Cart
Battery Cart Latch Asembly Latch Linkage Asembl
Sref Part PRV QTY Description Serial
HANDLE, Battery Cart
HOUSING, Battery Cart
BEARING, Flanged .314 ID X
Battery Cart Latch and Latch Linkage
Latch Linkage
Battery CART- Latch and Latch Linkage
Battery Cart Tray
Shoulder BOLT, 5/16 OD X 1.0 L
Battery CART- Tray
Battery TRAY, Weldment
CONN, 175 DCS GRY W/O Terms
Battery Exchange Option
PLATE, OPTION, Cart Latch
GUIDE, Battery TRAY, Right
GUIDE, Battery TRAY, Left
WASHER, Thrust .315 ID X .63 T
Emergency STOP-OPTION
SWITCH, Emergency Stop
WIRE, 16 RED/18 Stripx Strip Not Shown
Emergency Stop Option
Serial Numbers
Model Serial #