Carpet Extractor
Machine Data LOG/OVERVIEW
Overview
Table of Contents
HOW to USE this Manual
Important Safety Instructions
Hazard Intensity Level
Hazard Intensity Level
Do not Operate Machine
Safety Label Location
Voyager DUO 08/20/07
Technical Specifications Basic
DIMENSION/CAPACITY
Technical Specifications Deluxe
Measure
Technical Specifications
Special Notes
HOW this Machine Works
Deluxe only
Components
Drive Controls
KEY Switch
Throttle Switches
Emergency Stop Switch Deluxe
Reverse Button
Scrub Controls
Solution Pump Indicator Light
Scrub Deck Rotary Switch Basic
Scrub Deck Rotary Switch Deluxe
Emergency Stop Procedures
Machine Operation
PRE-RUN Machine Inspection
Starting Machine
Filling Solution Tank
Normal Scrubbing
To Begin Scrubbing
To Stop Scrubbing
Emptying and Cleaning Chemical Tanks and System Deluxe
Emptying and Cleaning Solution Tank
Emptying and Cleaning Reovery Tank
Voyager DUO 08/20/07
Work
Maintenance Before Each After Each
Work Period HRS
MAINTENANCE-BATTERIES
Battery Maintenance
Batteries
Checking Battery Specific Gravity
Battery Condition
Checking Gravity
Charging Batteries
Changing Batteries
Rear Machine
MAINTENANCE-SCRUB Deck
Maintenance
Scrub Brush Replacement
Scrub Head
Scrub Brush Removal
Brush Motor Carbon Brush Replacement
To Replace Scrub Brush Motors
Actuator Scrub Deck REMOVAL/REPLACEMENT
Scrub Deck Actuator Adjustment
MAINTENANCE-CIRCUIT Protection
Circuit Breakers
MAINTENANCE-SOLUTION Strainer & Pump Basic
Solution Strainer
Pump Replacement Parts
Pump
Solenoid Valve
MAINTENANCE- Solution Strainer & Pump Deluxe
MAINTENANCE-SOLUTION Strainer & Pump Deluxe
Maintenance Solution Strainer & Pump Deluxe
B Chemical Pump & Chemical Pump
Voyager DUO 08/20/07
MAINTENANCE-DRIVE Assembly
Drive Assembly Grease Points Drive Motor
MAINTENANCE- Drive Assembly
Drive Motor Carbon Brush Replacement
MAINTENANCE-VACUUM
Vacuum Shoe Retainer Knobs Vacuum Motor
To Clean Vacuum Shoes
Recovery Tank Float SHUT-OFF
Vacuum Shoes
Vacuum Shoe Removal
Vacuum Motor Carbon Brushes
To Repair or Replace Vacuum Motors
Pushing Machine
MAINTENANCE-TRANSPORTING
Preparation for Loading /UNLOADING Trailer
MACHINE-TROUBLESHOOTING
Problem Cause Solution
Parts List
Brush Deck
HOUSING, Brush Drive
HOUSING, Brush Clip
PRV no QTY Description Serial no From
SCR, M4X8, SET, ISO4029,CP,BLK
Brush Deck Actuator
COTTER, 3/8 Ring
BRKT, Actuator Mount
WASHER, 5/16 Flat SS
ACTUATOR, 36VDC 2.75 Strk
Brush Deck Motor
WASHER, Split LOCK, 1/4 SS
BRKT, Motor Mount
MOTOR, 36VDC
NUT, 5/16-18 HEX Nylock SS
Brush Deck Mounting
WASHER,THRUST .51IDX1ODBRO
BRKT, Brush Deck PIVOT, Left
STRAP, Shroud Latch
BEARING, FLNGD, .314IDX.502OD
Brush Deck Shround
Brush Deck Shroud
Brush Deck Lift
BEARING, FLNGD,.314ID X .502OD
WASHER, Thrust .51D X Odbro
SUPPORT, Counterbalance
SPRING, Comp .97DX2.5LX.13W
Control Handle
HOUSING, Button
SWITCH, Spst MOM no W/LEVER
HANDLE, Left
HANDLE, Right
Control Panel Lower Basic
BOOT, 3/8 Circuit Breaker
BOOT, SEAL-PUSH BTN 7/16-28
Switch KEY Dpst
METER, 12-48 VDC LED Hour
Control Panel Lower Deluxe
BREAKER, 22A 250VAC, 50VDC
BREAKER, 30A 50VDC Circuit
BREAKER, 25A 50VDC Circuit
BREAKER, 3 AMP
Control Panel Upper Basic
METER, BATTERY, PG True CHG
SWITCH, Rotary CAM, 4 POS
SWITCH, MOMEMTARY, DPDT, White
SWITCH, Spdt P-BUTTON
Control Panel Upper Deluxe
SWITCH, MOMENTARY, DPDT, WHT
PRV no QTY Description
METER, BTRY, PG True Chrg
RELAY, 15A, 36V Mini
Control Panel Mounting
SCR, #10 X 3/4 Pphst HI-LO BLK
BRKT, BACK, Control Panel
Cover Front
WASHER, 1/4ID X 5/8 OD SS
NUT, 10-32 HEX Nylock SS
BRKT, Front Latch
SPACER, 1/2ODX.219IDX1/2 Nylo
Decal
LABEL, Basic Control
LABEL, EXTRACTORS, Breakers
LABEL, VOYAGER, Left
LABEL, VOYAGER, Right
Frame Lower
CASTER, 4 SWIVEL, 300# Cpcty
BRKT, FRAME, Caster MNT
FRAME, Transaxle MTG
NUT, 5/16-18 HEX Nylck Thin SS
Frame Upper
WELDMENT, Frame Main
WASHER, .344IDX1.13ODX09TPLT
Recovery Tank
Tube ASM Recovery Float
Solution Tank
BRKT, Recovery Hinge
LANYARD, 18.0 W/LOOP & EYE
Recovery Tank Handle Basic
COVER, Accessory Port
ASSEMBLY, BRKT, FRONT, Left
ASSEMBLY, BRKT, FRONT, Right
HOSE, 1/2ID Wire Bound X
Recovery Tank Handle Deluxe
BRKT, Primer Switch
SWITCH, Dpdt 3-PSTN Rocker
SPRING, Torsion
GASKET, Acsy Port Cover
Solution Chemical Tanks Deluxe
CAP, DISPENSING, 9.50 Tube
CAP, Storage
CAP, DISPENSING, 6.50 Tube
Foot Filter
Solution Pump
COVER, Pump
BRKT, Pump MTG
HOSEBARB, 1/4MPT X 3/8 90D NYL
HOSEBARB, 1/2MPT X 1/2 Hose
Solution Chemical Pump Deluxe
CLAMP, 1-1/4 P Cushioned
PUMP, CHEMICAL, 85 PSI
HOSEBARB, 1/8 MPT X 1/8
VALVE, 3-WAY, 36 VDC
Solution Chemical Valves Deluxe
SWITCH, Pressure
Brkt Solution Bypass
ORIFICE, Solution Bypass
CROSS, 1/8 NPT
Solution Tank
Deluxe
TANK, Solution
BRKT, Solution Hinge
WHEEL, Battery Tray
COVER, Solution Tank
Spray Jets
Adptr 1/8MPTX1/8FPT BS AD
JET, Mini Promax
PLATE, Bumper
BRKT, JET, Dual
Spray JET Valves Basic
VALVE, 36VDC SOLENOID, 1/8 FPT
Spray Jets Valves Basic
BRACKET, DUO Valve Mount
Spray JET Valves Deluxe
HOSEBARB, 1/8 MPT X 1/4 Hose 90D
ELBOW, SWIVEL, 6MM QC C 1/8 MPT
ELBOW, 1/8 FPT
VALVE, CHECK, 1/8 MPT
Wheel and Drive Assembly
RING, 1.0 EXT. Snap HD
BRKT, Cable Guard
PLATE, Transaxle Support
Axle MTR DRIVE, 36VDC, Long
Vacuum Shoe
BRKT, VAC LIFT, RGT, Outer
VAC Shoe 13 in W/WIPER
WSHR, 7/16IDX1DX.08 FLT SS
PLATE, Vacuum MTG
1215
ASSEMBLY, GASKETS, VAC Shoe
PRV no QTY Description Serial NO. from
COVER, VAC Shoe
GASKET, VAC Shoe Outer
Vacuum Basic
VAC MTR, 36VDC 5.7 3STAGE TD
Brush SET 24/36V VDC
GASKET, VAC MTR
WSHR, 5/16 Flat SS
Vacuum Deluxe
VAC MOTOR, 36V 5.7 3ST TD
BRKT, VACUUM, Pump
WASHER, THRUST.51IDX10DX.063
BEARING, Flngd .314IDX.502OD
Wiring Battery
WIRING-BATTERY
Wiring Control Panel Basic
WHT-GRN WHT-BLU
Harness Basic Extractor Panel
WIRING-CONTROL PANEL-BASIC
Harness Basic VAC, EXT
WIRING-CONTROL PANEL-DELUXE
HARNESS, Deluxe Extract Panel
WIRING-MAIN HARNESS-BASIC
WIRING-MAIN HARNESS-DELUXE
Wiring Diagram Basic
Wiring Diagram Deluxe
Hose Diagram Basic
Hose Diagram Deluxe
Accessories
Suggested Spare Parts
Options
Battery Cart
Battery Cart Latch Asembly Latch Linkage Asembl
HANDLE, Battery Cart
HOUSING, Battery Cart
Sref Part PRV QTY Description Serial
BEARING, Flanged .314 ID X
Battery Cart Latch and Latch Linkage
Latch Linkage
Battery CART- Latch and Latch Linkage
Battery Cart Tray
Battery CART- Tray
Battery TRAY, Weldment
Shoulder BOLT, 5/16 OD X 1.0 L
CONN, 175 DCS GRY W/O Terms
Battery Exchange Option
GUIDE, Battery TRAY, Right
GUIDE, Battery TRAY, Left
PLATE, OPTION, Cart Latch
WASHER, Thrust .315 ID X .63 T
Emergency STOP-OPTION
WIRE, 16 RED/18 Stripx Strip Not Shown
SWITCH, Emergency Stop
Emergency Stop Option
Serial Numbers
Model Serial #