Maintenance, Dust Bag/Filter 2.Pads 3.Skirts

MAINTENANCE

1.Dust Bag/Filter

2.Pads

3.Skirts

86306300 CHARIOT BURNISHER 11/09/07	4-6

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Image 25

Windsor CBCD20, CBE20, CB20 manual Maintenance, Dust Bag/Filter 2.Pads 3.Skirts

Contents

iGLOSS Operating Instructions ENGMODELS: CB20 CBCD20 OVERVIEW MACHINE DATA LOG/OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________ HOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY The PARTS LIST section contains assembled parts HOW TO USE THIS MANUALlists include a number of columns of information IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINESAVE THESE INSTRUCTIONS must always be followed, including the following FOR SAFETY HAZARD INTENSITY LEVELWHEN SERVICING MACHINE Never allow metal to lie across battery tops PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION SAFETY LABEL LOCATION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07 DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSITEM SPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS Control Housing COMPONENTSFilter Access Lid Control Panel-Drive 86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLS DRIVE CONTROLS 7.DRIVE RESET SWITCH 6.SPEED CONTROL SWITCHDRIVE CONTROLS 8.HORN BUTTON DRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC11. HOUR METER-BASIC BURNISHER CONTROLS 1. Pad Adjustment Knob3. Pad Pressure Meter 1 2 3 BURNISHER CONTROLS 3-103.PAD PRESSURE METER 3-11 MACHINE OPERATIONEMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTION MACHINE OPERATION 3-12INEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATH SERVICE SCHEDULE MAINTENANCEMAINTENANCE Check pad for proper installation Battery Tray MAINTENANCE-BATTERIESBattery Connector-Machine Battery Tray Latch BATTERY MAINTENANCE MAINTENANCE-BATTERIESBATTERIES Charge batteries in a well ventilated area CHECKING BATTERY SPECIFIC GRAVITY MAINTENANCE-BATTERIESCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITION CHANGING BATTERIES MAINTENANCE-BATTERIESBatteries are a potential environmental hazard 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCE DUST BAG REPLACEMENT MAINTENANCEPAD INSTALLATION DUST CONTROL SKIRTS PAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER 3 7/8 MAINTENANCE-PADDRIVER 4-10 MAINTENANCE-SHUNTADJUSTMENTSHUNT ADJUSTMENT 4-11 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE 4-12ELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake MAINTENANCE-DRIVEMOTOR & BRAKE 4-13DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around 4-14 MAINTENANCE-CIRCUITPROTECTION1.CIRCUIT BREAKERS 2.FUSE 4-15 TROUBLESHOOTING PROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-17PROGRAMMER LCD 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS 10 1 7 6 6 BUMPER2 3 1 86306300 CHARIOT BURNISHER 11/09/07 BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING 86306300 CHARIOT BURNISHER 01/06/09 DECALS6 5 3 2 1 7 PART NO DECALS 86306300 CHARIOT BURNISHER 11/09/07 FILTER14 5 12 2 10 6 13 7 1 FILTER 5-10 5-11 FRAME-LOWER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER 5-12PART NO 5-13 FRAME-UPPER1 2 3 2 4 7 2 4 2 FRAME-UPPER 5-14PART NO 5-15 HOOD8 9 5 15 1 16 3 14 16 HOOD 5-16PART NO 5-17 PEDAL PLATFORM PEDAL PLATFORM 5-18PART NO PEDAL PLATFORM 5-192 11 14 3 13 15 6 6 5-20 PEDAL PLATFORM 5-21 REAR COVER86306300 CHARIOT BURNISHER 011/09/07 REAR COVER 5-22 5-23 DECK LIFT MECHANISM 5-24 DECK LIFT MECHANISM 5-25 DECK LIFT LINKAGE DECK LIFT LINKAGE 5-26PART NO 5-27 STEERING STEERING 5-28PART NO 5-29 WHEEL-FRONT DRIVE-CHAIN86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN 5-30 5-31 WHEEL-FRONTBRAKE20 19 18 16 10 11 12 7 8 9 WHEEL-FRONTBRAKE 5-32SERIAL NO 5-33 WHEEL-FRONTDRIVE, GEAR WHEEL-FRONTDRIVE, GEAR 5-34 1 2 WHEEL-REAR5-35 86306300 CHARIOT BURNISHER 11/09/07 WHEEL-REAR 5-36 5-37 WIRING-BATTERIES WIRING-BATTERIES 5-38 1 3 5 7 6 8 9 13 11 WIRING-COMPONENTS5-39 86306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS 5-40PART NO 5-41 WIRING-CONTROLPANEL3 LT BLU 28 GRN WIRING-CONTROLPANEL 5-42PART NO 5-43 WIRING-DRIVEMOTOR1 WHT 2 BLK WIRING-DRIVEMOTOR 5-44PART NO 5-45 WIRING-MAINHARNESS WIRING-MAINHARNESS 5-46 5-47 WIRING-PEDALPLATFORMDIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORG WIRING-PEDALPLATFORM 5-48 5-49 WIRING DIAGRAM 5-50 SUGGESTED SPARE PARTS 5-51 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION 5-52 5-53 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION 5-54 BATTERY CART - OPTION 5-5586306300 CHARIOT BURNISHER 11/09/07 BATTERY CART - OPTION 5-56PART NO 5-57 SEAT - OPTION1 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 20 SEAT - OPTION 5-58 FRONT WARNING LIGHTS - OPTION6REAR 5-59 WARNING LIGHTS - OPTION 5-60PART NO 55-97-61 86306300 CHARIOT BURNISHER 11/09/07 5-62 SERIAL NUMBERS1CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08