Maintenance-Paddriver, Pad Driver Replacement

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Contents

CBCD20 Operating Instructions ENGiGLOSS MODELS: CB20 DATE OF PURCHASE __________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW MODEL _______________________________________ TABLE OF CONTENTS HOW TO USE THIS MANUALSAFETY HOW TO USE THIS MANUAL The PARTS LIST section contains assembled partslists include a number of columns of information must always be followed, including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Never allow metal to lie across battery tops HAZARD INTENSITY LEVELFOR SAFETY WHEN SERVICING MACHINE 86306300 CHARIOT BURNISHER 11/09/07 SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYITEM TECHNICAL SPECIFICATIONS SPECIAL NOTESMEASURE HOW THIS MACHINE WORKS Control Panel-Drive COMPONENTSControl Housing Filter Access Lid 86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLS DRIVE CONTROLS 8.HORN BUTTON 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH DRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC DRIVE CONTROLS11. HOUR METER-BASIC 1 2 3 1. Pad Adjustment KnobBURNISHER CONTROLS 3. Pad Pressure Meter 3-10 BURNISHER CONTROLS3.PAD PRESSURE METER PRE-RUNMACHINE INSPECTION MACHINE OPERATION3-11 EMERGENCY STOP PROCEDURES RECOMMENDED BURNISHING PATH 3-12MACHINE OPERATION INEFFICIENT BURNISHING PATH Check pad for proper installation MAINTENANCESERVICE SCHEDULE MAINTENANCE Battery Tray Latch MAINTENANCE-BATTERIESBattery Tray Battery Connector-Machine Charge batteries in a well ventilated area MAINTENANCE-BATTERIESBATTERY MAINTENANCE BATTERIES BATTERY CONDITION MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY CHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIES CHANGING BATTERIESBatteries are a potential environmental hazard 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCE DUST CONTROL SKIRTS MAINTENANCEDUST BAG REPLACEMENT PAD INSTALLATION PAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER 3 7/8 MAINTENANCE-PADDRIVER MAINTENANCE-SHUNTADJUSTMENT 4-10SHUNT ADJUSTMENT MAINTENANCE-DRIVEMOTOR & BRAKE 4-111.Drive motor 2.Parking brake 3.Drive chain To disengage brake 4-12MAINTENANCE-DRIVEMOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENT Do not use a pressure washer to clean around 4-13MAINTENANCE-DRIVEMOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT 2.FUSE MAINTENANCE-CIRCUITPROTECTION4-14 1.CIRCUIT BREAKERS 4-15 TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING4-16 4-17 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROGRAMMER LCD 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07 BUMPER10 1 7 6 6 2 3 1 BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING DECALS 86306300 CHARIOT BURNISHER 01/06/096 5 3 2 1 7 PART NO DECALS 10 6 13 7 1 FILTER86306300 CHARIOT BURNISHER 11/09/07 14 5 12 2 FILTER 5-10 FRAME-LOWER 5-1186306300 CHARIOT BURNISHER 11/09/07 5-12 FRAME-LOWERPART NO 4 7 2 4 2 FRAME-UPPER5-13 1 2 3 2 5-14 FRAME-UPPERPART NO 15 1 16 3 14 16 HOOD5-15 8 9 5 5-16 HOODPART NO 5-17 PEDAL PLATFORM 5-18 PEDAL PLATFORMPART NO 3 13 15 6 6 5-19PEDAL PLATFORM 2 11 14 5-20 PEDAL PLATFORM REAR COVER 5-2186306300 CHARIOT BURNISHER 011/09/07 REAR COVER 5-22 5-23 DECK LIFT MECHANISM 5-24 DECK LIFT MECHANISM 5-25 DECK LIFT LINKAGE 5-26 DECK LIFT LINKAGEPART NO 5-27 STEERING 5-28 STEERINGPART NO WHEEL-FRONT DRIVE-CHAIN 5-2986306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN 5-30 10 11 12 7 8 9 WHEEL-FRONTBRAKE5-31 20 19 18 16 5-32 WHEEL-FRONTBRAKESERIAL NO 5-33 WHEEL-FRONTDRIVE, GEAR WHEEL-FRONTDRIVE, GEAR 5-34 86306300 CHARIOT BURNISHER 11/09/07 WHEEL-REAR1 2 5-35 WHEEL-REAR 5-36 5-37 WIRING-BATTERIES WIRING-BATTERIES 5-38 86306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 5-39 5-40 WIRING-COMPONENTSPART NO 28 GRN WIRING-CONTROLPANEL5-41 3 LT BLU 5-42 WIRING-CONTROLPANELPART NO 2 BLK WIRING-DRIVEMOTOR5-43 1 WHT 5-44 WIRING-DRIVEMOTORPART NO 5-45 WIRING-MAINHARNESS WIRING-MAINHARNESS 5-46 DIAGRAM B 5 GRN 10 BRN 6 ORG WIRING-PEDALPLATFORM5-47 DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED WIRING-PEDALPLATFORM 5-48 5-49 WIRING DIAGRAM 5-50 SUGGESTED SPARE PARTS BACK-UPALARM - OPTION 5-5186306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION 5-52 BATTERY CART - OPTION 5-5386306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION 5-54 5-55 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-56 BATTERY CART - OPTIONPART NO 2 14 12 11 9 15 20 SEAT - OPTION5-57 1 34 5 6 8 7 16 18 22 21 SEAT - OPTION 5-58 5-59 WARNING LIGHTS - OPTIONFRONT 6REAR 5-60 WARNING LIGHTS - OPTIONPART NO 55-97-61 86306300 CHARIOT BURNISHER 11/09/07 86306300 CHARIOT BURNISHER 12/16/08 SERIAL NUMBERS5-62 1CBE20:100201000010, CB20: 100200800369, CB20X:

Windsor CBE20, CBCD20, CB20 manual Maintenance-Paddriver, Pad Driver Replacement

Models: CB20 CBCD20 CBE20