3-12, Machine Operation, To Begin Burnishing

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Windsor CBCD20 3-12, Machine Operation, Inefficient Burnishing Path, Recommended Burnishing Path, To Begin Burnishing

Contents

CBCD20 Operating Instructions ENGiGLOSS MODELS: CB20 DATE OF PURCHASE __________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW MODEL _______________________________________ HOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY The PARTS LIST section contains assembled parts HOW TO USE THIS MANUALlists include a number of columns of information must always be followed, including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Never allow metal to lie across battery tops HAZARD INTENSITY LEVELFOR SAFETY WHEN SERVICING MACHINE 86306300 CHARIOT BURNISHER 11/09/07 SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSITEM SPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS Control Panel-Drive COMPONENTSControl Housing Filter Access Lid 86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLS DRIVE CONTROLS 8.HORN BUTTON 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH DRIVE CONTROLS DRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC11. HOUR METER-BASIC 1 2 3 1. Pad Adjustment KnobBURNISHER CONTROLS 3. Pad Pressure Meter BURNISHER CONTROLS 3-103.PAD PRESSURE METER PRE-RUNMACHINE INSPECTION MACHINE OPERATION3-11 EMERGENCY STOP PROCEDURES RECOMMENDED BURNISHING PATH 3-12MACHINE OPERATION INEFFICIENT BURNISHING PATH Check pad for proper installation MAINTENANCESERVICE SCHEDULE MAINTENANCE Battery Tray Latch MAINTENANCE-BATTERIESBattery Tray Battery Connector-Machine Charge batteries in a well ventilated area MAINTENANCE-BATTERIESBATTERY MAINTENANCE BATTERIES BATTERY CONDITION MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY CHECKING GRAVITY A.Hydrometer B.Battery CHANGING BATTERIES MAINTENANCE-BATTERIESBatteries are a potential environmental hazard 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCE DUST CONTROL SKIRTS MAINTENANCEDUST BAG REPLACEMENT PAD INSTALLATION PAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER 3 7/8 MAINTENANCE-PADDRIVER 4-10 MAINTENANCE-SHUNTADJUSTMENTSHUNT ADJUSTMENT 4-11 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain To disengage brake 4-12MAINTENANCE-DRIVEMOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENT Do not use a pressure washer to clean around 4-13MAINTENANCE-DRIVEMOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT 2.FUSE MAINTENANCE-CIRCUITPROTECTION4-14 1.CIRCUIT BREAKERS 4-15 TROUBLESHOOTING PROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-17PROGRAMMER LCD 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07 BUMPER10 1 7 6 6 2 3 1 BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING 86306300 CHARIOT BURNISHER 01/06/09 DECALS6 5 3 2 1 7 PART NO DECALS 10 6 13 7 1 FILTER86306300 CHARIOT BURNISHER 11/09/07 14 5 12 2 FILTER 5-10 5-11 FRAME-LOWER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER 5-12PART NO 4 7 2 4 2 FRAME-UPPER5-13 1 2 3 2 FRAME-UPPER 5-14PART NO 15 1 16 3 14 16 HOOD5-15 8 9 5 HOOD 5-16PART NO 5-17 PEDAL PLATFORM PEDAL PLATFORM 5-18PART NO 3 13 15 6 6 5-19PEDAL PLATFORM 2 11 14 5-20 PEDAL PLATFORM 5-21 REAR COVER86306300 CHARIOT BURNISHER 011/09/07 REAR COVER 5-22 5-23 DECK LIFT MECHANISM 5-24 DECK LIFT MECHANISM 5-25 DECK LIFT LINKAGE DECK LIFT LINKAGE 5-26PART NO 5-27 STEERING STEERING 5-28PART NO 5-29 WHEEL-FRONT DRIVE-CHAIN86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN 5-30 10 11 12 7 8 9 WHEEL-FRONTBRAKE5-31 20 19 18 16 WHEEL-FRONTBRAKE 5-32SERIAL NO 5-33 WHEEL-FRONTDRIVE, GEAR WHEEL-FRONTDRIVE, GEAR 5-34 86306300 CHARIOT BURNISHER 11/09/07 WHEEL-REAR1 2 5-35 WHEEL-REAR 5-36 5-37 WIRING-BATTERIES WIRING-BATTERIES 5-38 86306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 5-39 WIRING-COMPONENTS 5-40PART NO 28 GRN WIRING-CONTROLPANEL5-41 3 LT BLU WIRING-CONTROLPANEL 5-42PART NO 2 BLK WIRING-DRIVEMOTOR5-43 1 WHT WIRING-DRIVEMOTOR 5-44PART NO 5-45 WIRING-MAINHARNESS WIRING-MAINHARNESS 5-46 DIAGRAM B 5 GRN 10 BRN 6 ORG WIRING-PEDALPLATFORM5-47 DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED WIRING-PEDALPLATFORM 5-48 5-49 WIRING DIAGRAM 5-50 SUGGESTED SPARE PARTS 5-51 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION 5-52 5-53 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION 5-54 BATTERY CART - OPTION 5-5586306300 CHARIOT BURNISHER 11/09/07 BATTERY CART - OPTION 5-56PART NO 2 14 12 11 9 15 20 SEAT - OPTION5-57 1 34 5 6 8 7 16 18 22 21 SEAT - OPTION 5-58 5-59 WARNING LIGHTS - OPTIONFRONT 6REAR WARNING LIGHTS - OPTION 5-60PART NO 55-97-61 86306300 CHARIOT BURNISHER 11/09/07 86306300 CHARIOT BURNISHER 12/16/08 SERIAL NUMBERS5-62 1CBE20:100201000010, CB20: 100200800369, CB20X: