Machine Operation, 3-11, Pre-Runmachine Inspection

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Contents

MODELS: CB20 Operating Instructions ENGiGLOSS CBCD20 MODEL _______________________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW DATE OF PURCHASE __________________________ TABLE OF CONTENTS HOW TO USE THIS MANUALSAFETY HOW TO USE THIS MANUAL The PARTS LIST section contains assembled partslists include a number of columns of information SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS must always be followed, including the following WHEN SERVICING MACHINE HAZARD INTENSITY LEVELFOR SAFETY Never allow metal to lie across battery tops 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86306300 CHARIOT BURNISHER 11/09/07 TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYITEM TECHNICAL SPECIFICATIONS SPECIAL NOTESMEASURE HOW THIS MACHINE WORKS Filter Access Lid COMPONENTSControl Housing Control Panel-Drive DRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLS DRIVE CONTROLS 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH 8.HORN BUTTON 10.BATTERY CHARGE LEVEL INDICATOR- BASIC DRIVE CONTROLS11. HOUR METER-BASIC 3. Pad Pressure Meter 1. Pad Adjustment KnobBURNISHER CONTROLS 1 2 3 3-10 BURNISHER CONTROLS3.PAD PRESSURE METER EMERGENCY STOP PROCEDURES MACHINE OPERATION3-11 PRE-RUNMACHINE INSPECTION INEFFICIENT BURNISHING PATH 3-12MACHINE OPERATION RECOMMENDED BURNISHING PATH MAINTENANCE MAINTENANCESERVICE SCHEDULE Check pad for proper installation Battery Connector-Machine MAINTENANCE-BATTERIESBattery Tray Battery Tray Latch BATTERIES MAINTENANCE-BATTERIESBATTERY MAINTENANCE Charge batteries in a well ventilated area CHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY BATTERY CONDITION MAINTENANCE-BATTERIES CHANGING BATTERIESBatteries are a potential environmental hazard MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.Skirts PAD INSTALLATION MAINTENANCEDUST BAG REPLACEMENT DUST CONTROL SKIRTS MAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER 3 7/8 MAINTENANCE-SHUNTADJUSTMENT 4-10SHUNT ADJUSTMENT MAINTENANCE-DRIVEMOTOR & BRAKE 4-111.Drive motor 2.Parking brake 3.Drive chain ELECTRIC PARKING BRAKE ENGAGEMENT 4-12MAINTENANCE-DRIVEMOTOR & BRAKE To disengage brake DRIVE MOTOR CARBON BRUSH REPLACEMENT 4-13MAINTENANCE-DRIVEMOTOR & BRAKE Do not use a pressure washer to clean around 1.CIRCUIT BREAKERS MAINTENANCE-CIRCUITPROTECTION4-14 2.FUSE TROUBLESHOOTING 4-15 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING4-16 4-17 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROGRAMMER LCD BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07 2 3 1 BUMPER10 1 7 6 6 86306300 CHARIOT BURNISHER 11/09/07 BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO DECALS 86306300 CHARIOT BURNISHER 01/06/096 5 3 2 1 7 DECALS PART NO 14 5 12 2 FILTER86306300 CHARIOT BURNISHER 11/09/07 10 6 13 7 1 5-10 FILTER FRAME-LOWER 5-1186306300 CHARIOT BURNISHER 11/09/07 5-12 FRAME-LOWERPART NO 1 2 3 2 FRAME-UPPER5-13 4 7 2 4 2 5-14 FRAME-UPPERPART NO 8 9 5 HOOD5-15 15 1 16 3 14 16 5-16 HOODPART NO PEDAL PLATFORM 5-17 5-18 PEDAL PLATFORMPART NO 2 11 14 5-19PEDAL PLATFORM 3 13 15 6 6 PEDAL PLATFORM 5-20 REAR COVER 5-2186306300 CHARIOT BURNISHER 011/09/07 5-22 REAR COVER DECK LIFT MECHANISM 5-23 DECK LIFT MECHANISM 5-24 DECK LIFT LINKAGE 5-25 5-26 DECK LIFT LINKAGEPART NO STEERING 5-27 5-28 STEERINGPART NO WHEEL-FRONT DRIVE-CHAIN 5-2986306300 CHARIOT BURNISHER 05/19/08 5-30 WHEEL-FRONT DRIVE-CHAIN 20 19 18 16 WHEEL-FRONTBRAKE5-31 10 11 12 7 8 9 5-32 WHEEL-FRONTBRAKESERIAL NO WHEEL-FRONTDRIVE, GEAR 5-33 5-34 WHEEL-FRONTDRIVE, GEAR 5-35 WHEEL-REAR1 2 86306300 CHARIOT BURNISHER 11/09/07 5-36 WHEEL-REAR WIRING-BATTERIES 5-37 5-38 WIRING-BATTERIES 5-39 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 86306300 CHARIOT BURNISHER 02/03/09 5-40 WIRING-COMPONENTSPART NO 3 LT BLU WIRING-CONTROLPANEL5-41 28 GRN 5-42 WIRING-CONTROLPANELPART NO 1 WHT WIRING-DRIVEMOTOR5-43 2 BLK 5-44 WIRING-DRIVEMOTORPART NO WIRING-MAINHARNESS 5-45 5-46 WIRING-MAINHARNESS DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED WIRING-PEDALPLATFORM5-47 DIAGRAM B 5 GRN 10 BRN 6 ORG 5-48 WIRING-PEDALPLATFORM WIRING DIAGRAM 5-49 SUGGESTED SPARE PARTS 5-50 BACK-UPALARM - OPTION 5-5186306300 CHARIOT BURNISHER 11/09/07 5-52 BACK-UPALARM - OPTION BATTERY CART - OPTION 5-5386306300 CHARIOT BURNISHER 02/12/08 5-54 BATTERY CART - OPTION 5-55 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-56 BATTERY CART - OPTIONPART NO 1 34 5 6 8 7 16 18 22 21 SEAT - OPTION5-57 2 14 12 11 9 15 20 5-58 SEAT - OPTION 6REAR WARNING LIGHTS - OPTIONFRONT 5-59 5-60 WARNING LIGHTS - OPTIONPART NO 86306300 CHARIOT BURNISHER 11/09/07 55-97-61 1CBE20:100201000010, CB20: 100200800369, CB20X: SERIAL NUMBERS5-62 86306300 CHARIOT BURNISHER 12/16/08

Windsor CBE20, CBCD20, CB20 Machine Operation, 3-11, Pre-Runmachine Inspection, Starting Machine

Models: CB20 CBCD20 CBE20