Maintenance, Service Schedule, Before Each, Work

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Windsor CB20 Maintenance, Service Schedule, Before Each, After Each, Work Period, add distilled water if necessary

Contents

Operating Instructions ENG iGLOSSMODELS: CB20 CBCD20 MACHINE DATA LOG/OVERVIEW OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________ SAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL lists include a number of columns of information HOW TO USE THIS MANUALThe PARTS LIST section contains assembled parts READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS must always be followed, including the following HAZARD INTENSITY LEVEL FOR SAFETYWHEN SERVICING MACHINE Never allow metal to lie across battery tops SAFETY LABEL LOCATION PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07 ITEM TECHNICAL SPECIFICATIONSDIMENSION/CAPACITY MEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS COMPONENTS Control HousingFilter Access Lid Control Panel-Drive DRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLS 6.SPEED CONTROL SWITCH 7.DRIVE RESET SWITCHDRIVE CONTROLS 8.HORN BUTTON 11. HOUR METER-BASIC 10.BATTERY CHARGE LEVEL INDICATOR- BASICDRIVE CONTROLS 1. Pad Adjustment Knob BURNISHER CONTROLS3. Pad Pressure Meter 1 2 3 3.PAD PRESSURE METER 3-10BURNISHER CONTROLS MACHINE OPERATION 3-11EMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTION 3-12 MACHINE OPERATIONINEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATH MAINTENANCE SERVICE SCHEDULEMAINTENANCE Check pad for proper installation MAINTENANCE-BATTERIES Battery TrayBattery Connector-Machine Battery Tray Latch MAINTENANCE-BATTERIES BATTERY MAINTENANCEBATTERIES Charge batteries in a well ventilated area MAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITYCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITION Batteries are a potential environmental hazard MAINTENANCE-BATTERIESCHANGING BATTERIES MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCE DUST BAG REPLACEMENTPAD INSTALLATION DUST CONTROL SKIRTS MAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER 3 7/8 SHUNT ADJUSTMENT MAINTENANCE-SHUNTADJUSTMENT4-10 1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-11 4-12 MAINTENANCE-DRIVEMOTOR & BRAKEELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake 4-13 MAINTENANCE-DRIVEMOTOR & BRAKEDRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around MAINTENANCE-CIRCUITPROTECTION 4-141.CIRCUIT BREAKERS 2.FUSE TROUBLESHOOTING 4-15 4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING PROGRAMMER LCD 4-17MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07 BUMPER 10 1 7 6 62 3 1 86306300 CHARIOT BURNISHER 11/09/07 BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO 6 5 3 2 1 7 DECALS86306300 CHARIOT BURNISHER 01/06/09 DECALS PART NO FILTER 86306300 CHARIOT BURNISHER 11/09/0714 5 12 2 10 6 13 7 1 5-10 FILTER 86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER5-11 PART NO 5-12FRAME-LOWER FRAME-UPPER 5-131 2 3 2 4 7 2 4 2 PART NO 5-14FRAME-UPPER HOOD 5-158 9 5 15 1 16 3 14 16 PART NO 5-16HOOD PEDAL PLATFORM 5-17 PART NO 5-18PEDAL PLATFORM 5-19 PEDAL PLATFORM2 11 14 3 13 15 6 6 PEDAL PLATFORM 5-20 86306300 CHARIOT BURNISHER 011/09/07 REAR COVER5-21 5-22 REAR COVER DECK LIFT MECHANISM 5-23 DECK LIFT MECHANISM 5-24 DECK LIFT LINKAGE 5-25 PART NO 5-26DECK LIFT LINKAGE STEERING 5-27 PART NO 5-28STEERING 86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN5-29 5-30 WHEEL-FRONT DRIVE-CHAIN WHEEL-FRONTBRAKE 5-3120 19 18 16 10 11 12 7 8 9 SERIAL NO 5-32WHEEL-FRONTBRAKE WHEEL-FRONTDRIVE, GEAR 5-33 5-34 WHEEL-FRONTDRIVE, GEAR WHEEL-REAR 1 25-35 86306300 CHARIOT BURNISHER 11/09/07 5-36 WHEEL-REAR WIRING-BATTERIES 5-37 5-38 WIRING-BATTERIES WIRING-COMPONENTS 1 3 5 7 6 8 9 13 115-39 86306300 CHARIOT BURNISHER 02/03/09 PART NO 5-40WIRING-COMPONENTS WIRING-CONTROLPANEL 5-413 LT BLU 28 GRN PART NO 5-42WIRING-CONTROLPANEL WIRING-DRIVEMOTOR 5-431 WHT 2 BLK PART NO 5-44WIRING-DRIVEMOTOR WIRING-MAINHARNESS 5-45 5-46 WIRING-MAINHARNESS WIRING-PEDALPLATFORM 5-47DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORG 5-48 WIRING-PEDALPLATFORM WIRING DIAGRAM 5-49 SUGGESTED SPARE PARTS 5-50 86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION5-51 5-52 BACK-UPALARM - OPTION 86306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION5-53 5-54 BATTERY CART - OPTION 86306300 CHARIOT BURNISHER 11/09/07 5-55BATTERY CART - OPTION PART NO 5-56BATTERY CART - OPTION SEAT - OPTION 5-571 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 20 5-58 SEAT - OPTION WARNING LIGHTS - OPTION FRONT6REAR 5-59 PART NO 5-60WARNING LIGHTS - OPTION 86306300 CHARIOT BURNISHER 11/09/07 55-97-61 SERIAL NUMBERS 5-621CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08

Windsor CB20 Maintenance, Service Schedule, Before Each, After Each, Work Period, and tension

Models: CB20 CBCD20 CBE20