Maintenance-Batteries, Battery Maintenance

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Windsor CBCD20, CBE20, CB20 manual Maintenance-Batteries, Charge batteries in a well ventilated area, Battery Maintenance

Contents

MODELS: CB20 Operating Instructions ENGiGLOSS CBCD20 MODEL _______________________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW DATE OF PURCHASE __________________________ HOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY The PARTS LIST section contains assembled parts HOW TO USE THIS MANUALlists include a number of columns of information SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS must always be followed, including the following WHEN SERVICING MACHINE HAZARD INTENSITY LEVELFOR SAFETY Never allow metal to lie across battery tops 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86306300 CHARIOT BURNISHER 11/09/07 DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSITEM SPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS Filter Access Lid COMPONENTSControl Housing Control Panel-Drive DRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLS DRIVE CONTROLS 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH 8.HORN BUTTON DRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC11. HOUR METER-BASIC 3. Pad Pressure Meter 1. Pad Adjustment KnobBURNISHER CONTROLS 1 2 3 BURNISHER CONTROLS 3-103.PAD PRESSURE METER EMERGENCY STOP PROCEDURES MACHINE OPERATION3-11 PRE-RUNMACHINE INSPECTION INEFFICIENT BURNISHING PATH 3-12MACHINE OPERATION RECOMMENDED BURNISHING PATH MAINTENANCE MAINTENANCESERVICE SCHEDULE Check pad for proper installation Battery Connector-Machine MAINTENANCE-BATTERIESBattery Tray Battery Tray Latch BATTERIES MAINTENANCE-BATTERIESBATTERY MAINTENANCE Charge batteries in a well ventilated area CHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY BATTERY CONDITION CHANGING BATTERIES MAINTENANCE-BATTERIESBatteries are a potential environmental hazard MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.Skirts PAD INSTALLATION MAINTENANCEDUST BAG REPLACEMENT DUST CONTROL SKIRTS MAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER 3 7/8 4-10 MAINTENANCE-SHUNTADJUSTMENTSHUNT ADJUSTMENT 4-11 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain ELECTRIC PARKING BRAKE ENGAGEMENT 4-12MAINTENANCE-DRIVEMOTOR & BRAKE To disengage brake DRIVE MOTOR CARBON BRUSH REPLACEMENT 4-13MAINTENANCE-DRIVEMOTOR & BRAKE Do not use a pressure washer to clean around 1.CIRCUIT BREAKERS MAINTENANCE-CIRCUITPROTECTION4-14 2.FUSE TROUBLESHOOTING 4-15 PROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-17PROGRAMMER LCD BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07 2 3 1 BUMPER10 1 7 6 6 86306300 CHARIOT BURNISHER 11/09/07 BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO 86306300 CHARIOT BURNISHER 01/06/09 DECALS6 5 3 2 1 7 DECALS PART NO 14 5 12 2 FILTER86306300 CHARIOT BURNISHER 11/09/07 10 6 13 7 1 5-10 FILTER 5-11 FRAME-LOWER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER 5-12PART NO 1 2 3 2 FRAME-UPPER5-13 4 7 2 4 2 FRAME-UPPER 5-14PART NO 8 9 5 HOOD5-15 15 1 16 3 14 16 HOOD 5-16PART NO PEDAL PLATFORM 5-17 PEDAL PLATFORM 5-18PART NO 2 11 14 5-19PEDAL PLATFORM 3 13 15 6 6 PEDAL PLATFORM 5-20 5-21 REAR COVER86306300 CHARIOT BURNISHER 011/09/07 5-22 REAR COVER DECK LIFT MECHANISM 5-23 DECK LIFT MECHANISM 5-24 DECK LIFT LINKAGE 5-25 DECK LIFT LINKAGE 5-26PART NO STEERING 5-27 STEERING 5-28PART NO 5-29 WHEEL-FRONT DRIVE-CHAIN86306300 CHARIOT BURNISHER 05/19/08 5-30 WHEEL-FRONT DRIVE-CHAIN 20 19 18 16 WHEEL-FRONTBRAKE5-31 10 11 12 7 8 9 WHEEL-FRONTBRAKE 5-32SERIAL NO WHEEL-FRONTDRIVE, GEAR 5-33 5-34 WHEEL-FRONTDRIVE, GEAR 5-35 WHEEL-REAR1 2 86306300 CHARIOT BURNISHER 11/09/07 5-36 WHEEL-REAR WIRING-BATTERIES 5-37 5-38 WIRING-BATTERIES 5-39 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 86306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS 5-40PART NO 3 LT BLU WIRING-CONTROLPANEL5-41 28 GRN WIRING-CONTROLPANEL 5-42PART NO 1 WHT WIRING-DRIVEMOTOR5-43 2 BLK WIRING-DRIVEMOTOR 5-44PART NO WIRING-MAINHARNESS 5-45 5-46 WIRING-MAINHARNESS DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED WIRING-PEDALPLATFORM5-47 DIAGRAM B 5 GRN 10 BRN 6 ORG 5-48 WIRING-PEDALPLATFORM WIRING DIAGRAM 5-49 SUGGESTED SPARE PARTS 5-50 5-51 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-52 BACK-UPALARM - OPTION 5-53 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 02/12/08 5-54 BATTERY CART - OPTION BATTERY CART - OPTION 5-5586306300 CHARIOT BURNISHER 11/09/07 BATTERY CART - OPTION 5-56PART NO 1 34 5 6 8 7 16 18 22 21 SEAT - OPTION5-57 2 14 12 11 9 15 20 5-58 SEAT - OPTION 6REAR WARNING LIGHTS - OPTIONFRONT 5-59 WARNING LIGHTS - OPTION 5-60PART NO 86306300 CHARIOT BURNISHER 11/09/07 55-97-61 1CBE20:100201000010, CB20: 100200800369, CB20X: SERIAL NUMBERS5-62 86306300 CHARIOT BURNISHER 12/16/08