TROUBLESHOOTING

TROUBLESHOOTING

 

 

 

No power to machine

Battery disconnected

Check all battery cable connections

 

 

Reset

 

Emergency shut-off activated

 

 

Clean connections

 

Battery cables corroded

 

Faulty key switch

Replace switch

 

 

 

Little or no propel

Low battery charge

Charge batteries

 

 

Allow pedal to return to neutral.

 

Machine turned on with pedal not in

 

neutral position

Restart

 

 

Allow cool down period

 

Controller overheated

 

Loose motor connection

Check wires and connections from controller to

 

 

motor

 

Faulty throttle circuit or potentiometer

Check wires and connections from throttle to

 

 

controller and potentiometer resistance

 

Faulty drive reset circuit or switch

Check wires, connections and switch

 

 

Check wires, connections and switch

 

Faulty operator presence pedal

 

circuit or switch

Check wires, connections and switch

 

Faulty platform circuit or switch

 

 

Disengage brake over-ride

 

Brake over-ride engaged

 

 

Check wires, connections and switch

 

Faulty brake circuit or over-ride

 

switch

 

Machine does not change

Faulty speed control circuit or switch

Check wires, connections and switch

speeds

 

 

Forward speed only

Faulty forward/reverse switch

Replace switch

Reverse speed only

 

 

Deck won’t go up or down

Circuit breaker tripped

Reset circuit breaker

 

 

 

Pad motor won’t run

Fuse blown

Replace fuse

 

 

 

 

Faulty switch or connection

Check switch or connections

 

 

 

 

Faulty relay

Check pad motor relay

 

 

 

Deck vibrates

Pad off center

Re-center or replace pad using pad install tool

 

 

 

Dust leaks from skirts

Dust hose blocked

Check for blockage and clear if needed

 

 

 

4-15

86306300 CHARIOT BURNISHER 11/09/07

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Image 34
Windsor CBCD20, CBE20, CB20 manual Troubleshooting, 4-15