CHARIOT BURNISHER 11/09/07, 55-97-61 | Windsor CB20, CBE20, CBCD20

55-97-61

86306300 CHARIOT BURNISHER 11/09/07

Image 98

Windsor CB20, CBE20, CBCD20 manual CHARIOT BURNISHER 11/09/07, 55-97-61

Contents

MODELS: CB20 Operating Instructions ENGiGLOSS CBCD20 MODEL _______________________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW DATE OF PURCHASE __________________________ SAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL lists include a number of columns of information HOW TO USE THIS MANUALThe PARTS LIST section contains assembled parts SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS must always be followed, including the following WHEN SERVICING MACHINE HAZARD INTENSITY LEVELFOR SAFETY Never allow metal to lie across battery tops 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86306300 CHARIOT BURNISHER 11/09/07 ITEM TECHNICAL SPECIFICATIONSDIMENSION/CAPACITY MEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS Filter Access Lid COMPONENTSControl Housing Control Panel-Drive DRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLS DRIVE CONTROLS 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH 8.HORN BUTTON 11. HOUR METER-BASIC 10.BATTERY CHARGE LEVEL INDICATOR- BASICDRIVE CONTROLS 3. Pad Pressure Meter 1. Pad Adjustment KnobBURNISHER CONTROLS 1 2 3 3.PAD PRESSURE METER 3-10BURNISHER CONTROLS EMERGENCY STOP PROCEDURES MACHINE OPERATION3-11 PRE-RUNMACHINE INSPECTION INEFFICIENT BURNISHING PATH 3-12MACHINE OPERATION RECOMMENDED BURNISHING PATH MAINTENANCE MAINTENANCESERVICE SCHEDULE Check pad for proper installation Battery Connector-Machine MAINTENANCE-BATTERIESBattery Tray Battery Tray Latch BATTERIES MAINTENANCE-BATTERIESBATTERY MAINTENANCE Charge batteries in a well ventilated area CHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY BATTERY CONDITION Batteries are a potential environmental hazard MAINTENANCE-BATTERIESCHANGING BATTERIES MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.Skirts PAD INSTALLATION MAINTENANCEDUST BAG REPLACEMENT DUST CONTROL SKIRTS MAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER 3 7/8 SHUNT ADJUSTMENT MAINTENANCE-SHUNTADJUSTMENT4-10 1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-11 ELECTRIC PARKING BRAKE ENGAGEMENT 4-12MAINTENANCE-DRIVEMOTOR & BRAKE To disengage brake DRIVE MOTOR CARBON BRUSH REPLACEMENT 4-13MAINTENANCE-DRIVEMOTOR & BRAKE Do not use a pressure washer to clean around 1.CIRCUIT BREAKERS MAINTENANCE-CIRCUITPROTECTION4-14 2.FUSE TROUBLESHOOTING 4-15 4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING PROGRAMMER LCD 4-17MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07 2 3 1 BUMPER10 1 7 6 6 86306300 CHARIOT BURNISHER 11/09/07 BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO 6 5 3 2 1 7 DECALS86306300 CHARIOT BURNISHER 01/06/09 DECALS PART NO 14 5 12 2 FILTER86306300 CHARIOT BURNISHER 11/09/07 10 6 13 7 1 5-10 FILTER 86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER5-11 PART NO 5-12FRAME-LOWER 1 2 3 2 FRAME-UPPER5-13 4 7 2 4 2 PART NO 5-14FRAME-UPPER 8 9 5 HOOD5-15 15 1 16 3 14 16 PART NO 5-16HOOD PEDAL PLATFORM 5-17 PART NO 5-18PEDAL PLATFORM 2 11 14 5-19PEDAL PLATFORM 3 13 15 6 6 PEDAL PLATFORM 5-20 86306300 CHARIOT BURNISHER 011/09/07 REAR COVER5-21 5-22 REAR COVER DECK LIFT MECHANISM 5-23 DECK LIFT MECHANISM 5-24 DECK LIFT LINKAGE 5-25 PART NO 5-26DECK LIFT LINKAGE STEERING 5-27 PART NO 5-28STEERING 86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN5-29 5-30 WHEEL-FRONT DRIVE-CHAIN 20 19 18 16 WHEEL-FRONTBRAKE5-31 10 11 12 7 8 9 SERIAL NO 5-32WHEEL-FRONTBRAKE WHEEL-FRONTDRIVE, GEAR 5-33 5-34 WHEEL-FRONTDRIVE, GEAR 5-35 WHEEL-REAR1 2 86306300 CHARIOT BURNISHER 11/09/07 5-36 WHEEL-REAR WIRING-BATTERIES 5-37 5-38 WIRING-BATTERIES 5-39 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 86306300 CHARIOT BURNISHER 02/03/09 PART NO 5-40WIRING-COMPONENTS 3 LT BLU WIRING-CONTROLPANEL5-41 28 GRN PART NO 5-42WIRING-CONTROLPANEL 1 WHT WIRING-DRIVEMOTOR5-43 2 BLK PART NO 5-44WIRING-DRIVEMOTOR WIRING-MAINHARNESS 5-45 5-46 WIRING-MAINHARNESS DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED WIRING-PEDALPLATFORM5-47 DIAGRAM B 5 GRN 10 BRN 6 ORG 5-48 WIRING-PEDALPLATFORM WIRING DIAGRAM 5-49 SUGGESTED SPARE PARTS 5-50 86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION5-51 5-52 BACK-UPALARM - OPTION 86306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION5-53 5-54 BATTERY CART - OPTION 86306300 CHARIOT BURNISHER 11/09/07 5-55BATTERY CART - OPTION PART NO 5-56BATTERY CART - OPTION 1 34 5 6 8 7 16 18 22 21 SEAT - OPTION5-57 2 14 12 11 9 15 20 5-58 SEAT - OPTION 6REAR WARNING LIGHTS - OPTIONFRONT 5-59 PART NO 5-60WARNING LIGHTS - OPTION 86306300 CHARIOT BURNISHER 11/09/07 55-97-61 1CBE20:100201000010, CB20: 100200800369, CB20X: SERIAL NUMBERS5-62 86306300 CHARIOT BURNISHER 12/16/08