Machine Troubleshooting Controller Fault Codes, 4-16 | Windsor CB20

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Windsor CB20, CBE20, CBCD20 manual Machine Troubleshooting Controller Fault Codes, Propel Circuit Board Troubleshooting, 4-16

Contents

CBCD20 Operating Instructions ENGiGLOSS MODELS: CB20 DATE OF PURCHASE __________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW MODEL _______________________________________ SAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL lists include a number of columns of information HOW TO USE THIS MANUALThe PARTS LIST section contains assembled parts must always be followed, including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Never allow metal to lie across battery tops HAZARD INTENSITY LEVELFOR SAFETY WHEN SERVICING MACHINE 86306300 CHARIOT BURNISHER 11/09/07 SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. ITEM TECHNICAL SPECIFICATIONSDIMENSION/CAPACITY MEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS Control Panel-Drive COMPONENTSControl Housing Filter Access Lid 86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLS DRIVE CONTROLS 8.HORN BUTTON 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH DRIVE CONTROLS 11. HOUR METER-BASIC 10.BATTERY CHARGE LEVEL INDICATOR- BASICDRIVE CONTROLS 1 2 3 1. Pad Adjustment KnobBURNISHER CONTROLS 3. Pad Pressure Meter 3.PAD PRESSURE METER 3-10BURNISHER CONTROLS PRE-RUNMACHINE INSPECTION MACHINE OPERATION3-11 EMERGENCY STOP PROCEDURES RECOMMENDED BURNISHING PATH 3-12MACHINE OPERATION INEFFICIENT BURNISHING PATH Check pad for proper installation MAINTENANCESERVICE SCHEDULE MAINTENANCE Battery Tray Latch MAINTENANCE-BATTERIESBattery Tray Battery Connector-Machine Charge batteries in a well ventilated area MAINTENANCE-BATTERIESBATTERY MAINTENANCE BATTERIES BATTERY CONDITION MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY CHECKING GRAVITY A.Hydrometer B.Battery Batteries are a potential environmental hazard MAINTENANCE-BATTERIESCHANGING BATTERIES 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCE DUST CONTROL SKIRTS MAINTENANCEDUST BAG REPLACEMENT PAD INSTALLATION PAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER 3 7/8 MAINTENANCE-PADDRIVER SHUNT ADJUSTMENT MAINTENANCE-SHUNTADJUSTMENT4-10 1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-11 To disengage brake 4-12MAINTENANCE-DRIVEMOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENT Do not use a pressure washer to clean around 4-13MAINTENANCE-DRIVEMOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT 2.FUSE MAINTENANCE-CIRCUITPROTECTION4-14 1.CIRCUIT BREAKERS 4-15 TROUBLESHOOTING 4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING PROGRAMMER LCD 4-17MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07 BUMPER10 1 7 6 6 2 3 1 BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING 6 5 3 2 1 7 DECALS86306300 CHARIOT BURNISHER 01/06/09 PART NO DECALS 10 6 13 7 1 FILTER86306300 CHARIOT BURNISHER 11/09/07 14 5 12 2 FILTER 5-10 86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER5-11 PART NO 5-12FRAME-LOWER 4 7 2 4 2 FRAME-UPPER5-13 1 2 3 2 PART NO 5-14FRAME-UPPER 15 1 16 3 14 16 HOOD5-15 8 9 5 PART NO 5-16HOOD 5-17 PEDAL PLATFORM PART NO 5-18PEDAL PLATFORM 3 13 15 6 6 5-19PEDAL PLATFORM 2 11 14 5-20 PEDAL PLATFORM 86306300 CHARIOT BURNISHER 011/09/07 REAR COVER5-21 REAR COVER 5-22 5-23 DECK LIFT MECHANISM 5-24 DECK LIFT MECHANISM 5-25 DECK LIFT LINKAGE PART NO 5-26DECK LIFT LINKAGE 5-27 STEERING PART NO 5-28STEERING 86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN5-29 WHEEL-FRONT DRIVE-CHAIN 5-30 10 11 12 7 8 9 WHEEL-FRONTBRAKE5-31 20 19 18 16 SERIAL NO 5-32WHEEL-FRONTBRAKE 5-33 WHEEL-FRONTDRIVE, GEAR WHEEL-FRONTDRIVE, GEAR 5-34 86306300 CHARIOT BURNISHER 11/09/07 WHEEL-REAR1 2 5-35 WHEEL-REAR 5-36 5-37 WIRING-BATTERIES WIRING-BATTERIES 5-38 86306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 5-39 PART NO 5-40WIRING-COMPONENTS 28 GRN WIRING-CONTROLPANEL5-41 3 LT BLU PART NO 5-42WIRING-CONTROLPANEL 2 BLK WIRING-DRIVEMOTOR5-43 1 WHT PART NO 5-44WIRING-DRIVEMOTOR 5-45 WIRING-MAINHARNESS WIRING-MAINHARNESS 5-46 DIAGRAM B 5 GRN 10 BRN 6 ORG WIRING-PEDALPLATFORM5-47 DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED WIRING-PEDALPLATFORM 5-48 5-49 WIRING DIAGRAM 5-50 SUGGESTED SPARE PARTS 86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION5-51 BACK-UPALARM - OPTION 5-52 86306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION5-53 BATTERY CART - OPTION 5-54 86306300 CHARIOT BURNISHER 11/09/07 5-55BATTERY CART - OPTION PART NO 5-56BATTERY CART - OPTION 2 14 12 11 9 15 20 SEAT - OPTION5-57 1 34 5 6 8 7 16 18 22 21 SEAT - OPTION 5-58 5-59 WARNING LIGHTS - OPTIONFRONT 6REAR PART NO 5-60WARNING LIGHTS - OPTION 55-97-61 86306300 CHARIOT BURNISHER 11/09/07 86306300 CHARIOT BURNISHER 12/16/08 SERIAL NUMBERS5-62 1CBE20:100201000010, CB20: 100200800369, CB20X: