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Windsor
CBCD20, CBE20 Wiring-Components, 1 3 5 7 6 8 9 13 11, 5-39, CHARIOT BURNISHER 02/03/09
Models:
CB20
CBCD20
CBE20
1
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Troubleshooting
Specs
Install
DIAGRAM B 5 GRN 10 BRN 6 ORG
Back-Upalarm - Option
Wiring-Batteries
Maintenance
Filter Access Lid
Battery Connector-Machine
Battery Maintenance
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WIRING-COMPONENTS
1
2
3
4
5
7
6
8
9
10
13
11
7
12
5-39
86306300 CHARIOT BURNISHER 02/03/09
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Contents
Operating Instructions ENG
iGLOSS
MODELS: CB20
CBCD20
MACHINE DATA LOG/OVERVIEW
OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
HOW TO USE THIS MANUAL
TABLE OF CONTENTS
SAFETY
The PARTS LIST section contains assembled parts
HOW TO USE THIS MANUAL
lists include a number of columns of information
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
must always be followed, including the following
HAZARD INTENSITY LEVEL
FOR SAFETY
WHEN SERVICING MACHINE
Never allow metal to lie across battery tops
SAFETY LABEL LOCATION
PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION
86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO.
86306300 CHARIOT BURNISHER 11/09/07
DIMENSION/CAPACITY
TECHNICAL SPECIFICATIONS
ITEM
SPECIAL NOTES
TECHNICAL SPECIFICATIONS
MEASURE
HOW THIS MACHINE WORKS
COMPONENTS
Control Housing
Filter Access Lid
Control Panel-Drive
DRIVE CONTROLS
86306300 CHARIOT BURNISHER 11/09/07
DRIVE CONTROLS
6.SPEED CONTROL SWITCH
7.DRIVE RESET SWITCH
DRIVE CONTROLS
8.HORN BUTTON
DRIVE CONTROLS
10.BATTERY CHARGE LEVEL INDICATOR- BASIC
11. HOUR METER-BASIC
1. Pad Adjustment Knob
BURNISHER CONTROLS
3. Pad Pressure Meter
1 2 3
BURNISHER CONTROLS
3-10
3.PAD PRESSURE METER
MACHINE OPERATION
3-11
EMERGENCY STOP PROCEDURES
PRE-RUNMACHINE INSPECTION
3-12
MACHINE OPERATION
INEFFICIENT BURNISHING PATH
RECOMMENDED BURNISHING PATH
MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE
Check pad for proper installation
MAINTENANCE-BATTERIES
Battery Tray
Battery Connector-Machine
Battery Tray Latch
MAINTENANCE-BATTERIES
BATTERY MAINTENANCE
BATTERIES
Charge batteries in a well ventilated area
MAINTENANCE-BATTERIES
CHECKING BATTERY SPECIFIC GRAVITY
CHECKING GRAVITY A.Hydrometer B.Battery
BATTERY CONDITION
CHANGING BATTERIES
MAINTENANCE-BATTERIES
Batteries are a potential environmental hazard
MAINTENANCE
1.Dust Bag/Filter 2.Pads 3.Skirts
MAINTENANCE
DUST BAG REPLACEMENT
PAD INSTALLATION
DUST CONTROL SKIRTS
MAINTENANCE-PADDRIVER
PAD DRIVER REPLACEMENT
MAINTENANCE-PADDRIVER
3 7/8
4-10
MAINTENANCE-SHUNTADJUSTMENT
SHUNT ADJUSTMENT
4-11
MAINTENANCE-DRIVEMOTOR & BRAKE
1.Drive motor 2.Parking brake 3.Drive chain
4-12
MAINTENANCE-DRIVEMOTOR & BRAKE
ELECTRIC PARKING BRAKE ENGAGEMENT
To disengage brake
4-13
MAINTENANCE-DRIVEMOTOR & BRAKE
DRIVE MOTOR CARBON BRUSH REPLACEMENT
Do not use a pressure washer to clean around
MAINTENANCE-CIRCUITPROTECTION
4-14
1.CIRCUIT BREAKERS
2.FUSE
TROUBLESHOOTING
4-15
PROPEL CIRCUIT BOARD TROUBLESHOOTING
MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES
4-16
MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES
4-17
PROGRAMMER LCD
BURNISHER PARTS
86306300 CHARIOT BURNISHER 11/09/07
BUMPER
10 1 7 6 6
2 3 1
86306300 CHARIOT BURNISHER 11/09/07
BUMPER
Page
CONTROL PANEL
CONTROLS & HOUSING
CONTROLS & HOUSING
PART NO
86306300 CHARIOT BURNISHER 01/06/09
DECALS
6 5 3 2 1 7
DECALS
PART NO
FILTER
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14 5 12 2
10 6 13 7 1
5-10
FILTER
5-11
FRAME-LOWER
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FRAME-LOWER
5-12
PART NO
FRAME-UPPER
5-13
1 2 3 2
4 7 2 4 2
FRAME-UPPER
5-14
PART NO
HOOD
5-15
8 9 5
15 1 16 3 14 16
HOOD
5-16
PART NO
PEDAL PLATFORM
5-17
PEDAL PLATFORM
5-18
PART NO
5-19
PEDAL PLATFORM
2 11 14
3 13 15 6 6
PEDAL PLATFORM
5-20
5-21
REAR COVER
86306300 CHARIOT BURNISHER 011/09/07
5-22
REAR COVER
DECK LIFT MECHANISM
5-23
DECK LIFT MECHANISM
5-24
DECK LIFT LINKAGE
5-25
DECK LIFT LINKAGE
5-26
PART NO
STEERING
5-27
STEERING
5-28
PART NO
5-29
WHEEL-FRONT DRIVE-CHAIN
86306300 CHARIOT BURNISHER 05/19/08
5-30
WHEEL-FRONT DRIVE-CHAIN
WHEEL-FRONTBRAKE
5-31
20 19 18 16
10 11 12 7 8 9
WHEEL-FRONTBRAKE
5-32
SERIAL NO
WHEEL-FRONTDRIVE, GEAR
5-33
5-34
WHEEL-FRONTDRIVE, GEAR
WHEEL-REAR
1 2
5-35
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5-36
WHEEL-REAR
WIRING-BATTERIES
5-37
5-38
WIRING-BATTERIES
WIRING-COMPONENTS
1 3 5 7 6 8 9 13 11
5-39
86306300 CHARIOT BURNISHER 02/03/09
WIRING-COMPONENTS
5-40
PART NO
WIRING-CONTROLPANEL
5-41
3 LT BLU
28 GRN
WIRING-CONTROLPANEL
5-42
PART NO
WIRING-DRIVEMOTOR
5-43
1 WHT
2 BLK
WIRING-DRIVEMOTOR
5-44
PART NO
WIRING-MAINHARNESS
5-45
5-46
WIRING-MAINHARNESS
WIRING-PEDALPLATFORM
5-47
DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED
DIAGRAM B 5 GRN 10 BRN 6 ORG
5-48
WIRING-PEDALPLATFORM
WIRING DIAGRAM
5-49
SUGGESTED SPARE PARTS
5-50
5-51
BACK-UPALARM - OPTION
86306300 CHARIOT BURNISHER 11/09/07
5-52
BACK-UPALARM - OPTION
5-53
BATTERY CART - OPTION
86306300 CHARIOT BURNISHER 02/12/08
5-54
BATTERY CART - OPTION
BATTERY CART - OPTION
5-55
86306300 CHARIOT BURNISHER 11/09/07
BATTERY CART - OPTION
5-56
PART NO
SEAT - OPTION
5-57
1 34 5 6 8 7 16 18 22 21
2 14 12 11 9 15 20
5-58
SEAT - OPTION
WARNING LIGHTS - OPTION
FRONT
6REAR
5-59
WARNING LIGHTS - OPTION
5-60
PART NO
86306300 CHARIOT BURNISHER 11/09/07
55-97-61
SERIAL NUMBERS
5-62
1CBE20:100201000010, CB20: 100200800369, CB20X:
86306300 CHARIOT BURNISHER 12/16/08
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