Frame-Lower, 5-11, CHARIOT BURNISHER 11/09/07

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Contents

Operating Instructions ENG iGLOSSMODELS: CB20 CBCD20 MACHINE DATA LOG/OVERVIEW OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________ TABLE OF CONTENTS HOW TO USE THIS MANUALSAFETY HOW TO USE THIS MANUAL The PARTS LIST section contains assembled partslists include a number of columns of information READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS must always be followed, including the following HAZARD INTENSITY LEVEL FOR SAFETYWHEN SERVICING MACHINE Never allow metal to lie across battery tops SAFETY LABEL LOCATION PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07 TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYITEM TECHNICAL SPECIFICATIONS SPECIAL NOTESMEASURE HOW THIS MACHINE WORKS COMPONENTS Control HousingFilter Access Lid Control Panel-Drive DRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLS 6.SPEED CONTROL SWITCH 7.DRIVE RESET SWITCHDRIVE CONTROLS 8.HORN BUTTON 10.BATTERY CHARGE LEVEL INDICATOR- BASIC DRIVE CONTROLS11. HOUR METER-BASIC 1. Pad Adjustment Knob BURNISHER CONTROLS3. Pad Pressure Meter 1 2 3 3-10 BURNISHER CONTROLS3.PAD PRESSURE METER MACHINE OPERATION 3-11EMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTION 3-12 MACHINE OPERATIONINEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATH MAINTENANCE SERVICE SCHEDULEMAINTENANCE Check pad for proper installation MAINTENANCE-BATTERIES Battery TrayBattery Connector-Machine Battery Tray Latch MAINTENANCE-BATTERIES BATTERY MAINTENANCEBATTERIES Charge batteries in a well ventilated area MAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITYCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITION MAINTENANCE-BATTERIES CHANGING BATTERIESBatteries are a potential environmental hazard MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCE DUST BAG REPLACEMENTPAD INSTALLATION DUST CONTROL SKIRTS MAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER 3 7/8 MAINTENANCE-SHUNTADJUSTMENT 4-10SHUNT ADJUSTMENT MAINTENANCE-DRIVEMOTOR & BRAKE 4-111.Drive motor 2.Parking brake 3.Drive chain 4-12 MAINTENANCE-DRIVEMOTOR & BRAKEELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake 4-13 MAINTENANCE-DRIVEMOTOR & BRAKEDRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around MAINTENANCE-CIRCUITPROTECTION 4-141.CIRCUIT BREAKERS 2.FUSE TROUBLESHOOTING 4-15 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING4-16 4-17 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROGRAMMER LCD BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07 BUMPER 10 1 7 6 62 3 1 86306300 CHARIOT BURNISHER 11/09/07 BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO DECALS 86306300 CHARIOT BURNISHER 01/06/096 5 3 2 1 7 DECALS PART NO FILTER 86306300 CHARIOT BURNISHER 11/09/0714 5 12 2 10 6 13 7 1 5-10 FILTER FRAME-LOWER 5-1186306300 CHARIOT BURNISHER 11/09/07 5-12 FRAME-LOWERPART NO FRAME-UPPER 5-131 2 3 2 4 7 2 4 2 5-14 FRAME-UPPERPART NO HOOD 5-158 9 5 15 1 16 3 14 16 5-16 HOODPART NO PEDAL PLATFORM 5-17 5-18 PEDAL PLATFORMPART NO 5-19 PEDAL PLATFORM2 11 14 3 13 15 6 6 PEDAL PLATFORM 5-20 REAR COVER 5-2186306300 CHARIOT BURNISHER 011/09/07 5-22 REAR COVER DECK LIFT MECHANISM 5-23 DECK LIFT MECHANISM 5-24 DECK LIFT LINKAGE 5-25 5-26 DECK LIFT LINKAGEPART NO STEERING 5-27 5-28 STEERINGPART NO WHEEL-FRONT DRIVE-CHAIN 5-2986306300 CHARIOT BURNISHER 05/19/08 5-30 WHEEL-FRONT DRIVE-CHAIN WHEEL-FRONTBRAKE 5-3120 19 18 16 10 11 12 7 8 9 5-32 WHEEL-FRONTBRAKESERIAL NO WHEEL-FRONTDRIVE, GEAR 5-33 5-34 WHEEL-FRONTDRIVE, GEAR WHEEL-REAR 1 25-35 86306300 CHARIOT BURNISHER 11/09/07 5-36 WHEEL-REAR WIRING-BATTERIES 5-37 5-38 WIRING-BATTERIES WIRING-COMPONENTS 1 3 5 7 6 8 9 13 115-39 86306300 CHARIOT BURNISHER 02/03/09 5-40 WIRING-COMPONENTSPART NO WIRING-CONTROLPANEL 5-413 LT BLU 28 GRN 5-42 WIRING-CONTROLPANELPART NO WIRING-DRIVEMOTOR 5-431 WHT 2 BLK 5-44 WIRING-DRIVEMOTORPART NO WIRING-MAINHARNESS 5-45 5-46 WIRING-MAINHARNESS WIRING-PEDALPLATFORM 5-47DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORG 5-48 WIRING-PEDALPLATFORM WIRING DIAGRAM 5-49 SUGGESTED SPARE PARTS 5-50 BACK-UPALARM - OPTION 5-5186306300 CHARIOT BURNISHER 11/09/07 5-52 BACK-UPALARM - OPTION BATTERY CART - OPTION 5-5386306300 CHARIOT BURNISHER 02/12/08 5-54 BATTERY CART - OPTION 5-55 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-56 BATTERY CART - OPTIONPART NO SEAT - OPTION 5-571 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 20 5-58 SEAT - OPTION WARNING LIGHTS - OPTION FRONT6REAR 5-59 5-60 WARNING LIGHTS - OPTIONPART NO 86306300 CHARIOT BURNISHER 11/09/07 55-97-61 SERIAL NUMBERS 5-621CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08

Windsor CBE20, CBCD20, CB20 manual Frame-Lower, 5-11, CHARIOT BURNISHER 11/09/07

Models: CB20 CBCD20 CBE20