Windsor CBCD20, CBE20, CB20 manual

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Contents

Operating Instructions ENG iGLOSSMODELS: CB20 CBCD20 MACHINE DATA LOG/OVERVIEW OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________ HOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY The PARTS LIST section contains assembled parts HOW TO USE THIS MANUALlists include a number of columns of information READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS must always be followed, including the following HAZARD INTENSITY LEVEL FOR SAFETYWHEN SERVICING MACHINE Never allow metal to lie across battery tops SAFETY LABEL LOCATION PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07 DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSITEM SPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS COMPONENTS Control HousingFilter Access Lid Control Panel-Drive DRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLS 6.SPEED CONTROL SWITCH 7.DRIVE RESET SWITCHDRIVE CONTROLS 8.HORN BUTTON DRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC11. HOUR METER-BASIC 1. Pad Adjustment Knob BURNISHER CONTROLS3. Pad Pressure Meter 1 2 3 BURNISHER CONTROLS 3-103.PAD PRESSURE METER MACHINE OPERATION 3-11EMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTION 3-12 MACHINE OPERATIONINEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATH MAINTENANCE SERVICE SCHEDULEMAINTENANCE Check pad for proper installation MAINTENANCE-BATTERIES Battery TrayBattery Connector-Machine Battery Tray Latch MAINTENANCE-BATTERIES BATTERY MAINTENANCEBATTERIES Charge batteries in a well ventilated area MAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITYCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITION CHANGING BATTERIES MAINTENANCE-BATTERIESBatteries are a potential environmental hazard MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCE DUST BAG REPLACEMENTPAD INSTALLATION DUST CONTROL SKIRTS MAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER 3 7/8 4-10 MAINTENANCE-SHUNTADJUSTMENTSHUNT ADJUSTMENT 4-11 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain 4-12 MAINTENANCE-DRIVEMOTOR & BRAKEELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake 4-13 MAINTENANCE-DRIVEMOTOR & BRAKEDRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around MAINTENANCE-CIRCUITPROTECTION 4-141.CIRCUIT BREAKERS 2.FUSE TROUBLESHOOTING 4-15 PROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-17PROGRAMMER LCD BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07 BUMPER 10 1 7 6 62 3 1 86306300 CHARIOT BURNISHER 11/09/07 BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO 86306300 CHARIOT BURNISHER 01/06/09 DECALS6 5 3 2 1 7 DECALS PART NO FILTER 86306300 CHARIOT BURNISHER 11/09/0714 5 12 2 10 6 13 7 1 5-10 FILTER 5-11 FRAME-LOWER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER 5-12PART NO FRAME-UPPER 5-131 2 3 2 4 7 2 4 2 FRAME-UPPER 5-14PART NO HOOD 5-158 9 5 15 1 16 3 14 16 HOOD 5-16PART NO PEDAL PLATFORM 5-17 PEDAL PLATFORM 5-18PART NO 5-19 PEDAL PLATFORM2 11 14 3 13 15 6 6 PEDAL PLATFORM 5-20 5-21 REAR COVER86306300 CHARIOT BURNISHER 011/09/07 5-22 REAR COVER DECK LIFT MECHANISM 5-23 DECK LIFT MECHANISM 5-24 DECK LIFT LINKAGE 5-25 DECK LIFT LINKAGE 5-26PART NO STEERING 5-27 STEERING 5-28PART NO 5-29 WHEEL-FRONT DRIVE-CHAIN86306300 CHARIOT BURNISHER 05/19/08 5-30 WHEEL-FRONT DRIVE-CHAIN WHEEL-FRONTBRAKE 5-3120 19 18 16 10 11 12 7 8 9 WHEEL-FRONTBRAKE 5-32SERIAL NO WHEEL-FRONTDRIVE, GEAR 5-33 5-34 WHEEL-FRONTDRIVE, GEAR WHEEL-REAR 1 25-35 86306300 CHARIOT BURNISHER 11/09/07 5-36 WHEEL-REAR WIRING-BATTERIES 5-37 5-38 WIRING-BATTERIES WIRING-COMPONENTS 1 3 5 7 6 8 9 13 115-39 86306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS 5-40PART NO WIRING-CONTROLPANEL 5-413 LT BLU 28 GRN WIRING-CONTROLPANEL 5-42PART NO WIRING-DRIVEMOTOR 5-431 WHT 2 BLK WIRING-DRIVEMOTOR 5-44PART NO WIRING-MAINHARNESS 5-45 5-46 WIRING-MAINHARNESS WIRING-PEDALPLATFORM 5-47DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORG 5-48 WIRING-PEDALPLATFORM WIRING DIAGRAM 5-49 SUGGESTED SPARE PARTS 5-50 5-51 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-52 BACK-UPALARM - OPTION 5-53 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 02/12/08 5-54 BATTERY CART - OPTION BATTERY CART - OPTION 5-5586306300 CHARIOT BURNISHER 11/09/07 BATTERY CART - OPTION 5-56PART NO SEAT - OPTION 5-571 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 20 5-58 SEAT - OPTION WARNING LIGHTS - OPTION FRONT6REAR 5-59 WARNING LIGHTS - OPTION 5-60PART NO 86306300 CHARIOT BURNISHER 11/09/07 55-97-61 SERIAL NUMBERS 5-621CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08