Manuals / Woods Equipment / Lawn and Garden / Brush Cutter

Woods Equipment manual Batwing, Rotary Cutter, MAN0763, BW240HD, BW240HDQ, Operators Manual

Models: BW240HD BW240HDQ

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BATWING®

ROTARY CUTTER

BW240HD, BW240HDQ

MAN0763

(Rev. 7/8/2010)

OPERATOR'S MANUAL

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Woods Equipment manual Batwing, Rotary Cutter, MAN0763, BW240HD, BW240HDQ, Operators Manual

Contents

ROTARY CUTTER BATWINGMAN0763 BW240HD, BW240HDQSerial Number see Safety Decal section for location 2 IntroductionTO THE DEALER TO THE OWNERIntroduction TABLE OF CONTENTS4 Introduction SPECIFICATIONSGENERAL INFORMATION Free Mower Safety Video SafetySafety Training Does Make a Difference BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating MowersFree Mower/Cutter Safety Video Order Form 6 SafetyPlease send me Also, available from the Association of Equipment ManufacturersSafety SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED INSTALLATIONSAFETY RULES 8 SafetyATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED TRANSPORTATIONSAFETY RULES SafetyATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED MAINTENANCESAFETY RULES 10 SafetyATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED STORAGEDANGER SAFETY & INSTRUCTIONAL DECALSSafety ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDSAFETY & INSTRUCTIONAL DECALS 12 SafetyATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED DANGERSafety 33347ESAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDOPERATION 14 OperationCONNECTING CUTTER TO TRACTOR Cutting Height Adjustment OperationHydraulic Connection Interference CheckTRACTOR OPERATION 16 OperationCUTTER OPERATION Mowing TipsShredding OperationTRANSPORTING Lock-UpSTORAGE 18 OperationPRE-OPERATION CHECK LIST Center Section Lock-UpOWNER SERVICE Owner ServiceBLOCKING METHOD LUBRICATION 20 Owner ServiceGearbox Lubrication Driveline LubricationBlade Installation Figure Owner ServiceSeasonal Lubrication BLADESSLIP CLUTCH ADJUSTMENT Figure 22 Owner ServiceBlade Sharpening SERVICE TIRES SAFELY Owner ServiceCLEANING SHIELDING REPAIRTROUBLESHOOTING 24 TroubleshootingDEALER SERVICE Dealer ServiceGEARBOX MAINTENANCE Seal Replacement FigureDisassembly Figure 26 Dealer ServiceGEARBOX REPAIR Removal from Cutter Figure Reinstallation Dealer ServiceFigure 10. Gearbox Disassembly 28 Dealer ServiceAssembly SPLITTER GEARBOX REPAIR Figure Removal from CutterGearbox Installation Dealer ServiceGearbox Inspection CROSSBAR REMOVAL 30 Dealer ServiceCROSSBAR INSTALLATION Dealer ServiceU-Joint Disassembly UNIVERSAL JOINT REPAIRU-Joint Assembly 32 Dealer ServiceSERVICE TIRES SAFELY ASSEMBLY INSTRUCTIONS AssemblyCENTER SECTION ASSEMBLY Install Hydraulic Hoses Install Attitude RodsInstall Height Adjustment Cylinder 34 AssemblyInstall SMV Emblem Install Spring Wheel Arms AssemblyInstall Tongue Install 3-Joint Drive 540 RPM Only 36 AssemblyInstall CV Drive Optional AssemblyInstall Wing Cylinder & Transport lock WING ASSEMBLY Install WingInstall Wing Wheel Yoke 38 AssemblyInstall Wing Wheel Yoke Adjustment Link AssemblyInstall Wing Driveline FILL GEARBOXESOPTIONAL EQUIPMENT Install Tandem Wheel Assembly Center 40 AssemblyInstall Tandem Wheel Assembly Wing INSTALL CHAIN OR BELT SHIELDING Assembly42 Assembly Winch Kit Installation AssemblyDEALER CHECK LISTS 44 Dealer Check ListsPRE-DELIVERY CHECK LIST DELIVERY CHECK LISTBW240HD, BW240HDQ PartsPARTS INDEX BATWING Rotary Cutter MAIN FRAME ASSEMBLY FRONT SECTION 46 PartsParts MAIN FRAME ASSEMBLY FRONT SECTIONPART DESCRIPTIONMAIN FRAME ASSEMBLY REAR SECTION 48 PartsParts MAIN FRAME ASSEMBLY REAR SECTIONPART DESCRIPTIONWING ASSEMBLY 50 PartsRight Wing Shown Parts WING ASSEMBLYPART DESCRIPTIONWING & CENTER GEARBOX ASSEMBLY 52 PartsParts WING & CENTER GEARBOX ASSEMBLY540 RPM 1000 RPMSPLITTER GEARBOX ASSEMBLY 54 PartsPART PARTParts CENTER DECK DRIVE ASSEMBLYPART DESCRIPTIONFRONT 3-JOINT DRIVE ASSEMBLY EQUAL ANGLE 540 ONLY 56 PartsPART DESCRIPTIONParts REAR 3-JOINT DRIVE ASSEMBLY EQUAL ANGLEPART DESCRIPTION540 RPM FRONT CV DRIVE 58 PartsPART DESCRIPTION1000 RPM FRONT CV DRIVE PartsPART DESCRIPTIONWING DRIVE ASSEMBLY 60 PartsPART DESCRIPTIONParts 5-BOLT WHEEL & TIRE ASSEMBLYREF PART QTY DESCRIPTIONRUBBER SHIELDING - CENTER SECTION STANDARD 62 PartsPART DESCRIPTIONRUBBER SHIELDING - WING STANDARD PartsPART DESCRIPTIONCHAIN SHIELDING - CENTER SECTION OPTIONAL 64 PartsSINGLE ROW DOUBLE ROWCHAIN SHIELDING - WING OPTIONAL PartsSINGLE ROW DOUBLE ROWTANDEM AXLE WHEEL YOKE OPTIONAL 66 PartsREF PART QTY DESCRIPTIONHYDRAULIC CYLINDERS Parts3-1/2 x 3-1/2 xCROSSBAR PULLER OPTIONAL 68 PartsHYDRAULIC CYLINDER STROKE CONTROL KIT PARTWINCH KIT OPTIONAL PartsWinch Kit Operation BW240HD SHREDDER KIT OPTIONAL 70 PartsPART DESCRIPTIONMAN0763 10/10/2008 Parts72 Appendix BOLT TORQUE CHARTSAE SERIES A TORQUE CHART CHARTAppendix BOLT SIZE CHARTABBREVIATIONS SAE Bolt Thread SizesINDEX 74 IndexWoods Equipment Company WARRANTY2606 South Illinois Route Post Office Box Oregon, Illinois 61061 USA Part orReplacement Parts For All Models Except Mow’n MachineTM WARRANTYZero-Turn Mowers and Woods BoundaryTM Utility Vehicles F-8494 Rev. 6/23/2005