BATWING
ROTARY CUTTER
MAN0763
BW240HD, BW240HDQ
2 Introduction
Serial Number see Safety Decal section for location
TO THE DEALER
TO THE OWNER
TABLE OF CONTENTS
Introduction
SPECIFICATIONS
4 Introduction
GENERAL INFORMATION
Safety
Free Mower Safety Video
Safety Training Does Make a Difference
BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers
6 Safety
Free Mower/Cutter Safety Video Order Form
Please send me
Also, available from the Association of Equipment Manufacturers
SAFETY RULES
Safety
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
INSTALLATION
8 Safety
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
TRANSPORTATION
Safety
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
MAINTENANCE
10 Safety
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
STORAGE
SAFETY & INSTRUCTIONAL DECALS
DANGER
Safety
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
12 Safety
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
DANGER
33347E
Safety
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
14 Operation
OPERATION
CONNECTING CUTTER TO TRACTOR
Operation
Cutting Height Adjustment
Hydraulic Connection
Interference Check
16 Operation
TRACTOR OPERATION
CUTTER OPERATION
Mowing Tips
Operation
Shredding
TRANSPORTING
Lock-Up
18 Operation
STORAGE
PRE-OPERATION CHECK LIST
Center Section Lock-Up
Owner Service
OWNER SERVICE
BLOCKING METHOD
20 Owner Service
LUBRICATION
Gearbox Lubrication
Driveline Lubrication
Owner Service
Blade Installation Figure
Seasonal Lubrication
BLADES
22 Owner Service
SLIP CLUTCH ADJUSTMENT Figure
Blade Sharpening
Owner Service
SERVICE TIRES SAFELY
CLEANING
SHIELDING REPAIR
24 Troubleshooting
TROUBLESHOOTING
Dealer Service
DEALER SERVICE
GEARBOX MAINTENANCE
Seal Replacement Figure
26 Dealer Service
Disassembly Figure
GEARBOX REPAIR Removal from Cutter Figure
Dealer Service
Reinstallation
Figure 10. Gearbox
28 Dealer Service
Disassembly
Assembly
SPLITTER GEARBOX REPAIR Figure Removal from Cutter
Dealer Service
Gearbox Installation
Gearbox Inspection
30 Dealer Service
CROSSBAR REMOVAL
Dealer Service
CROSSBAR INSTALLATION
U-Joint Disassembly
UNIVERSAL JOINT REPAIR
32 Dealer Service
U-Joint Assembly
SERVICE TIRES SAFELY
Assembly
ASSEMBLY INSTRUCTIONS
CENTER SECTION ASSEMBLY Install Hydraulic Hoses
Install Attitude Rods
34 Assembly
Install Height Adjustment Cylinder
Install SMV Emblem
Assembly
Install Spring Wheel Arms
Install Tongue
36 Assembly
Install 3-Joint Drive 540 RPM Only
Assembly
Install CV Drive Optional
Install Wing Cylinder & Transport lock
WING ASSEMBLY Install Wing
38 Assembly
Install Wing Wheel Yoke
Assembly
Install Wing Wheel Yoke Adjustment Link
Install Wing Driveline
FILL GEARBOXES
40 Assembly
OPTIONAL EQUIPMENT Install Tandem Wheel Assembly Center
Install Tandem Wheel Assembly Wing
Assembly
INSTALL CHAIN OR BELT SHIELDING
42 Assembly
Assembly
Winch Kit Installation
44 Dealer Check Lists
DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
DELIVERY CHECK LIST
Parts
BW240HD, BW240HDQ
PARTS INDEX BATWING Rotary Cutter
46 Parts
MAIN FRAME ASSEMBLY FRONT SECTION
MAIN FRAME ASSEMBLY FRONT SECTION
Parts
PART
DESCRIPTION
48 Parts
MAIN FRAME ASSEMBLY REAR SECTION
MAIN FRAME ASSEMBLY REAR SECTION
Parts
PART
DESCRIPTION
50 Parts
WING ASSEMBLY
Right Wing Shown
WING ASSEMBLY
Parts
PART
DESCRIPTION
52 Parts
WING & CENTER GEARBOX ASSEMBLY
WING & CENTER GEARBOX ASSEMBLY
Parts
540 RPM
1000 RPM
54 Parts
SPLITTER GEARBOX ASSEMBLY
PART
PART
CENTER DECK DRIVE ASSEMBLY
Parts
PART
DESCRIPTION
56 Parts
FRONT 3-JOINT DRIVE ASSEMBLY EQUAL ANGLE 540 ONLY
PART
DESCRIPTION
REAR 3-JOINT DRIVE ASSEMBLY EQUAL ANGLE
Parts
PART
DESCRIPTION
58 Parts
540 RPM FRONT CV DRIVE
PART
DESCRIPTION
Parts
1000 RPM FRONT CV DRIVE
PART
DESCRIPTION
60 Parts
WING DRIVE ASSEMBLY
PART
DESCRIPTION
5-BOLT WHEEL & TIRE ASSEMBLY
Parts
REF PART QTY
DESCRIPTION
62 Parts
RUBBER SHIELDING - CENTER SECTION STANDARD
PART
DESCRIPTION
Parts
RUBBER SHIELDING - WING STANDARD
PART
DESCRIPTION
64 Parts
CHAIN SHIELDING - CENTER SECTION OPTIONAL
SINGLE ROW
DOUBLE ROW
Parts
CHAIN SHIELDING - WING OPTIONAL
SINGLE ROW
DOUBLE ROW
66 Parts
TANDEM AXLE WHEEL YOKE OPTIONAL
REF PART QTY
DESCRIPTION
Parts
HYDRAULIC CYLINDERS
3-1/2 x
3-1/2 x
68 Parts
CROSSBAR PULLER OPTIONAL
HYDRAULIC CYLINDER STROKE CONTROL KIT
PART
Parts
WINCH KIT OPTIONAL
Winch Kit Operation
70 Parts
BW240HD SHREDDER KIT OPTIONAL
PART
DESCRIPTION
Parts
MAN0763 10/10/2008
BOLT TORQUE CHART
72 Appendix
SAE SERIES A TORQUE CHART
CHART
BOLT SIZE CHART
Appendix
ABBREVIATIONS
SAE Bolt Thread Sizes
74 Index
INDEX
WARRANTY
Woods Equipment Company
2606 South Illinois Route Post Office Box Oregon, Illinois 61061 USA
Part or
WARRANTY
Replacement Parts For All Models Except Mow’n MachineTM
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles
F-8494 Rev. 6/23/2005