Gearbox Inspection
1.Check gearbox for leaks by: plugging all holes except one, applying 4 psi of compressed air, and immersing gearbox in water. Verify gearbox does not leak.
NOTE: Excessive air pressure will damage seals.
2.Remove gearbox from water and dry off.
3.Remove upper plug on right side of housing. Add SAE 80W or 90W EP oil until it runs out side level hole. Replace plug.
4.Install breather (24) in top cover.
Gearbox Installation
NOTE: Gearbox is heavy: do not attempt to move it without mechanical assistance.
1.Place gearbox on cutter and secure into position using four cap screws and lock washers.
2.Torque hardware to 300
3.Attach all drivelines to gearbox.
4.Install all shields.
2. 10 mm Lock washer
3. M10 x 1.5P x 30 HHCS
4. Input cap
5. Input shaft
6. Input oil seal
7. Bearing assembly (cup & cone)
8. Gasket .15 mm
9. Gasket .25 mm
10. Gasket .40 mm
11. Hub cap
12. Oil seal
13. Output shaft
14. Spacer
15. Shim .30 mm
16. Shim .40 mm
17. Shim .50 mm
18. Center gear
19. Wing gear
20. Bearing adjustment nut
21. 1/8 x
22. Sealing washer
23. M18 x 1.5P Level plug
24. M18 x 1.5P Breather plug
Figure 11. Splitter Gearbox Assembly
MAN0763 (10/10/2008) | Dealer Service 29 |
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