Woods Equipment BW240HDQ manual Dealer Service, Gearbox Inspection, Gearbox Installation

Gearbox Inspection

1.Check gearbox for leaks by: plugging all holes except one, applying 4 psi of compressed air, and immersing gearbox in water. Verify gearbox does not leak.

NOTE: Excessive air pressure will damage seals.

2.Remove gearbox from water and dry off.

3.Remove upper plug on right side of housing. Add SAE 80W or 90W EP oil until it runs out side level hole. Replace plug.

4.Install breather (24) in top cover.

Gearbox Installation

NOTE: Gearbox is heavy: do not attempt to move it without mechanical assistance.

1.Place gearbox on cutter and secure into position using four cap screws and lock washers.

2.Torque hardware to 300 lbs-ft.

3.Attach all drivelines to gearbox.

4.Install all shields.

2. 10 mm Lock washer

3. M10 x 1.5P x 30 HHCS

4. Input cap

5. Input shaft

6. Input oil seal

7. Bearing assembly (cup & cone)

8. Gasket .15 mm

9. Gasket .25 mm

10. Gasket .40 mm

11. Hub cap

12. Oil seal

13. Output shaft

14. Spacer

15. Shim .30 mm

16. Shim .40 mm

17. Shim .50 mm

18. Center gear

19. Wing gear

20. Bearing adjustment nut

21. 1/8 x 2-1/2 Cotter pin

22. Sealing washer

23. M18 x 1.5P Level plug

24. M18 x 1.5P Breather plug

Figure 11. Splitter Gearbox Assembly

MAN0763 (10/10/2008) Dealer Service 29