Manuals / Xantrex Technology / Lawn and Garden / Portable Generator

Xantrex Technology SW Series Page 122, Technical Information,  2001 Xantrex Technology, Inc

Models: SW Series

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TECHNICAL INFORMATION

Figure 39, Installation Diagram, 240 VAC, 3 Wire, Grid Connected, Generator Backup

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122

 2001 Xantrex Technology, Inc.	Telephone: 360/435-8826	SW Series Inverter/Charger
5916 - 195th Street N. E.	Fax: 360/435-2229	Part No. 2031-5
Arlington, WA 98223	www.traceengineering.com	Rev. C: February 2001

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Xantrex Technology SW Series Page 122, Technical Information,  2001 Xantrex Technology, Inc, Telephone: 360/435-8826

Contents

 2001 Xantrex Technology, Inc With Revision 4.01 SoftwareSW Series Inverter/Chargers Telephone: 360/435-88265916 - 195th Street N. E  2001 Xantrex Technology, IncTelephone 360/435-8826 Part No.PRODUCT MATERIALS PACKAGE 5916 - 195th Street N. E  2001 Xantrex Technology, IncTelephone: 360/435-8826 Part No.IMPORTANT SAFETY INSTRUCTIONS TABLE OF CONTENTSTABLE OF CONTENTS CONTROLS, INDICATORS AND COMPONENTSAPPENDIX TABLE OF CONTENTSWARRANTY/REPAIR INFORMATION INDEXINDEX OF FIGURES TABLE OF CONTENTSINDEX OF TABLES TABLE OF CONTENTSSafety IMPORTANT SAFETY INSTRUCTIONSGENERAL PRECAUTIONS SAVE THESE INSTRUCTIONSWARNING – RISK OF EXPLOSIVE GASSES SPECIAL NOTICESPage 2 IMPORTANT SAFETY INSTRUCTIONSPage 3 PERSONAL PRECAUTIONSIMPORTANT SAFETY INSTRUCTIONS  2001 Xantrex Technology, Inc Page 4IMPORTANT SAFETY INSTRUCTIONS Telephone: 360/435-8826INTRODUCTION INTRODUCTION Page 5 2001 Xantrex Technology, Inc INTRODUCTIONPage 6 Telephone: 360/435-8826MODEL NUMBER UNIT IDENTIFICATION UNIT IDENTIFICATIONPage  2001 Xantrex Technology, Inc UNIT IDENTIFICATIONPage 8 Telephone: 360/435-8826DISPLAY CONTROLS, INDICATORS AND COMPONENTSCONTROL PANEL PageMENU ACCESS/ADJUSTMENT BUTTONS Black RESET TO FACTORY DEFAULTS BUTTONLED STATUS INDICATORS CONTRAST CONTROLAC1 IN GOOD Green ERROR RedPage 11 AC2 IN GOOD GreenSTACKING PORT AC SIDEREMOTE PORT INVERTER/CHARGER CIRCUIT BREAKERPage 13 INTERNAL COMPONENTS AND INDICATORSLED INDICATORS RY7 Yellow LEDAUXILIARY AND GENERATOR CONTROL RELAY CONNECTORS BATTERY TERMINALSAC SAFETY GROUND DC SIDEINSTALLATION INSTALLATION Page 15MOUNTING INSTALLATIONQUICK INSTALL DC CABLINGLOCATION COMPLETE INSTALLUNPACKING Page 17Page 18 AC WIRINGVENTILATION AC INPUT AND OUTPUT CONNECTIONSAC IN WIRE COLORPage 19 AC OUTPage 20 AC INSTALLATION GUIDELINESIMPORTANT PRECAUTION EXTERNAL TRANSFER RELAYSWARNING LABEL 120 VAC GROUND FAULT INTERRUPT OUTLETS GFI’SPage 21 INSTALLATIONPage 22 DC WIRINGBATTERY CABLE SIZING INVERTER MODELCABLE SIZE REQUIRED Page 23DC DISCONNECT AND OVERCURRENT PROTECTION RATING INPage 24 BATTERY CABLE CONNECTIONSINSTALLATION PROCEDURE - BATTERY CABLES INSTALLATIONAUX RELAY WIRING CONTROL WIRINGGEN CONTROL WIRING REMOTE CONTROL WIRINGEQUIPMENT OR CHASSIS GROUNDS SYSTEM GROUNDINGPage GROUNDING ELECTRODES/GROUND RODSPage 27 INSTALLATIONAC SOURCE PageINSTALLATION ONE GROUND FOR ALL EQUIPMENT Page 29GROUNDING VS. LIGHTNING KEEP EQUIPMENT CLOSE TOGETHER 2001 Xantrex Technology, Inc Page 30INSTALLATION Telephone: 360/435-8826FUNCTIONAL TEST FUNCTIONAL TEST Page 2001 Xantrex Technology, Inc FUNCTIONAL TESTPage 32 Telephone: 360/435-8826OVERVIEW MENU SYSTEM MENU SYSTEMPage 33 MENU HEADINGS MENU SYSTEMUSER MENU MAP MENU ITEMSMENU SYSTEM SETUP MENU MAPPage 35 MENU HEADINGSPage 36 USER MENUMENU HEADINGS MENU SYSTEMPage 37 INVERTER MODE 1 MENU HEADINGGENERATOR MODE 2 MENU HEADING INFORMATION DISPLAYGenerator sync errorNO Page 38Generator start errorNO Gen max run time errorNOMENU SYSTEM TRACE ENGINEERING 3 MENU HEADINGPage 39 INFORMATION DISPLAYPage 40 METERS 4 MENU HEADINGMENU SYSTEM MENU SYSTEM ERROR CAUSES 5 MENU HEADINGPage 41 INFORMATION DISPLAYPage MENU SYSTEMPage 43 GENERATOR TIMER 7 MENU HEADINGTIME OF DAY 6 MENU HEADING MENU SYSTEMMENU SYSTEM SETUP MENUPage 44 MENU HEADINGSMENU SYSTEM INVERTER SETUP 9 MENU HEADINGPage 45 Set Grid Usage FLT SELL SLT LBXPage MENU SYSTEMPage 47 BATTERY CHARGING 10 MENU HEADINGMENU SYSTEM Page AC INPUTS 11 MENU HEADINGSMENU SYSTEM Page 49 GEN AUTO START SETUP 12 MENU HEADINGMENU SYSTEM MENU SYSTEM GEN STARTING DETAILS 13 MENU HEADINGPage 50 INFORMATION DISPLAYMENU SYSTEM AUXILIARY RELAYS 14 MENU HEADINGPage 51 Set Pre Crank seconds10MENU SYSTEM Page 52INFORMATION DISPLAY Page 53 BULK CHARGE TRIGGER TIMER 15 MENU HEADINGLOW BATTERY TRANSFER 16 MENU HEADING MENU SYSTEMPage 54 BATTERY SELLING 17 MENU HEADINGGRID USAGE TIMER 18 MENU HEADING MENU SYSTEMMENU SYSTEM INFORMATION FILE BATTERY 19 MENU HEADINGPage 55 INFORMATION DISPLAY 2001 Xantrex Technology, Inc Page 56MENU SYSTEM Telephone 360/435-8826THEORY OF OPERATION OPERATION OPERATIONPage 57 OPERATION Page 58SW3024E / SW3048E POWER VS. EFFICIENCYPage SW4024 / SW4048Page 60 powerINVERTER CAPACITY VS TEMPERATURE totalPage 61 ADDITIONAL FEATURESOPERATING MODES OPERATIONINVERTER MODE BATTERYDCSETTING SEARCH MODE WATTS IN BRIEFADJUSTING THE LOW BATTERY PROTECTION LOW BATTERY PROTECTIONSETTING SEARCH MODE SPACING Page 63THREE STAGE CHARGING PROCESS BATTERYCHARGER MODE Page 64AC INPUT REQUIREMENTS BATTERY TEMPERATURE SENSOR BTSCHARGER ONLY OPERATION Page 65AC CURRENT LEVEL RECOMMENDED BATTERY CHARGER SETTINGSPage 66 FREQUENCYBulk Volts Battery TypePage 67 Float VoltsPage OPERATIONINVERTER/CHARGER MODE TRANSFERRING UPON AVAILABILITY OF AC POWERTRANSFERRING BASED ON BATTERY VOLTAGE Page 69Page 70 TRANSFER TIMEOPERATION GENERATOR GENERATOR SUPPORT MODEPage 71 BATTERY120 VAC VS. 120/240 VAC GENERATORS GENERATOR SUPPORT/OVERLOAD PROTECTIONPage OPERATIONPage 73 DC BATTERYAUTOMATIC GENERATOR CONTROL MODE AC GENERATOR CONTROLPage 74 GEN CONTROL RELAYSGENERATOR STARTING SCENARIOS AUTOMATICALLYMANUALLY GENERATOR STARTING AND STOPPING CONFIGURATIONSPage 75 OPERATIONGENERATOR AUTO START REQUIREMENTS AND TYPES TWO WIRE START GENERATORS2 WIRE TYPE GENERATOR Page 76HONDA TYPE GENERATOR THREE-WIRESTART GENERATORSPage 77 OPERATIONPage 78 3-TO-2WIRE CONVERTERSGENERATOR CONTROL SEQUENCE OPERATIONGENERATOR STOP COOL DOWN PERIOD GENERATOR ERROR CAUSESPage 79 OPERATIONPage OPERATIONPage 81 UTILITY BACKUP MODEGENERATOR AC INVERTER/ CHARGER DC BATTERY UTILITY GRIDUTILITY SUPPORT/OVERLOAD PROTECTION USING SLT MODE SILENT MODEBATTERY REQUIREMENTS Page 82Page 83 GROUND FAULTUTILITY INTERACTIVE MODE UTILITY GRID kWh METER AC OUTDOOR AC DISCONNECTPage 84 THEORY OF OPERATIONUTILITY INTERACTIVE ISLANDING PROTECTION OPERATIONLEGEND SELLING POWER - FROM A DC CHARGING SOURCEPage 85 OPERATIONOPERATION SELLING POWER - STORED IN THE BATTERIESPage LEGENDBATTERY REQUIREMENTS BATTERY REGULATION LEVEL - SELL MODEPage 87 OPERATIONPage UTILITY INTERACTIVE OPERATION WITH UTILITY BACKUPBACKUP OF CRITICAL AC UTILITY INTERACTIVESOLAR ARRAY BATTERY BANKPage 89 SW - SERIESPage 90 INVERTER/ CHARGER DC BATTERYENERGY MANAGEMENT MODE OPERATIONPage 91 OPERATIONPage 92 PEAK LOAD SHAVING MODEIN BRIEF INVERTER/ CHARGER DC BATTERYPage 93 LOW BATTERY TRANSFER LBX MODESOLAR ARRAY DC GROUND FAULT PROTECTION UTILITY GRID kWH METER AC AC LOADSAC MAIN PANELPage 94 OPERATIONPage 95 USING MULTIPLE INVERTERS“SERIES” STACKED OPERATION OPERATIONPage 96 GENERATOR CONTROL SETTINGS“PARALLEL” STACKED OPERATION 240 VAC/60 HZ ONLY ELECTRICAL SYSTEMSPage BATTERY CHARGING WITH MULTIPLE INVERTERSOPERATION  2001 Xantrex Technology, Inc Page 98OPERATION Telephone: 360/435-8826STARTING BATTERY BATTERY TYPESELECTION OF BATTERY TYPE TELEPHONE COMPANY BATTERYPage 100 NICAD AND NICKEL IRON NIFE BATTERYTECHNICAL INFORMATION SEALED LEAD ACID BATTERIESPage 101 BATTERY SIZINGESTIMATING BATTERY REQUIREMENTS AppliancePage 102 BATTERY BANK SIZINGEXAMPLE 5,139Page 103 WORKSHEETTECHNICAL INFORMATION Battery Type BATTERY CARE AND MAINTENANCEPage 104 TECHNICAL INFORMATIONPage 105 MONTHLY MAINTENANCEBATTERY STATE OF CHARGE PERCENT OF FULL CHARGEBATTERY TEMPERATURE BATTERY INSTALLATIONBATTERY ENCLOSURES Page 106Page BATTERY HOOK-UPCONFIGURATIONSSERIES CONNECTION 48V INVERTERPage 108 PARALLEL CONNECTIONSERIES - PARALLEL CONNECTION 12V INVERTER6V 6V Total Battery CapacityPage 109 24V INVERTERPage 110 BATTERY CABLE INDUCTANCEDistance Between Battery Cables Inductance in micro-HenriesINDUCTIVE LOADS APPLICATIONSRESISTIVE LOADS Page 111SOLUTION TROUBLESHOOTING GUIDEPROBLEM PageTROUBLESHOOTING GUIDE Page 113Page PROBLEMSOLUTION PageTROUBLESHOOTING GUIDE TECHNICAL INFORMATIONDigital VoltMeter DVM INVERTER/CHARGER TERMINOLOGYPage 115 TECHNICAL INFORMATIONPage 116 TECHNICAL INFORMATIONStacking Page 117TECHNICAL INFORMATION MODEL SPECIFICATIONS AND FEATURES 60 Hz ModelsPage General SpecificationsSW2612E SPECIFICATIONS AND FEATURES 50 Hz ModelsPage 119 SW3024E SW3048E SW4548E SW3024J SW4048J SW4548ATECHNICAL INFORMATION DIMENSIONSPage 120  2001 Xantrex Technology, IncPage 121 INSTALLATION DIAGRAMSTECHNICAL INFORMATION  2001 Xantrex Technology, Inc Page 122TECHNICAL INFORMATION Telephone: 360/435-8826Page 123 USER SETTINGS WORKSHEETSUSER MENU SW Series Inverter/Charger – Model SWDEFAULT SETTINGS SETUP MENU - 12 VDC 120 VAC/60HZ MODELSPage 124 USER SETTINGSDEFAULT SETTINGS SETUP MENU – 24 VDC 120 VAC/60HZ MODELSPage 125 USER SETTINGSDEFAULT SETTINGS SETUP MENU – 48 VDC 120 VAC/60HZ MODELSPage 126 USER SETTINGS 2001 Xantrex Technology, Inc Page 127TECHNICAL INFORMATION Telephone: 360/435-8826SWRC APPENDIXOPTIONS SWCAOTHER PRODUCTS SW SERIES POWER PANEL SYSTEMSTM500 TRACE METER BATTERY STATUS MONITOR C40 MULTI-FUNCTIONCONTROLLERAPPLIANCE REFERENCE TABLES AND GRAPHSPage WATTS1 TO 3 FEET ONE WAY Page 131NEC AMPS2 3 TO 5 FT ONE WAYPage 132 Battery DC Disconnect SizeMinimum Size of Copper Ground Wire FULLPage 133 Storage ChecklistPreparation for Storage Interior Storage 2001 Xantrex Technology, Inc Page 134APPENDIX Telephone: 360/435-8826WARRANTY REGISTRATION WARRANTY/REPAIR INFORMATIONLIMITED WARRANTY LIFE SUPPORT POLICYPage 136 WARRANTY OR REPAIR SERVICE REQUIREDWARRANTY/REPAIR INFORMATION Page 137 INDEXINDEX Page INDEXPage INDEXPage INDEXPage 141 INDEXPage 142 INDEX