2001 Xantrex Technology, Inc
With Revision 4.01 Software
SW Series Inverter/Chargers
Telephone: 360/435-8826
5916 - 195th Street N. E
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
Part No.
PRODUCT MATERIALS PACKAGE
5916 - 195th Street N. E
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
Part No.
IMPORTANT SAFETY INSTRUCTIONS
TABLE OF CONTENTS
TABLE OF CONTENTS
CONTROLS, INDICATORS AND COMPONENTS
APPENDIX
TABLE OF CONTENTS
WARRANTY/REPAIR INFORMATION
INDEX
INDEX OF FIGURES
TABLE OF CONTENTS
INDEX OF TABLES
TABLE OF CONTENTS
Safety
IMPORTANT SAFETY INSTRUCTIONS
GENERAL PRECAUTIONS
SAVE THESE INSTRUCTIONS
WARNING – RISK OF EXPLOSIVE GASSES
SPECIAL NOTICES
Page 2
IMPORTANT SAFETY INSTRUCTIONS
Page 3
PERSONAL PRECAUTIONS
IMPORTANT SAFETY INSTRUCTIONS
2001 Xantrex Technology, Inc
Page 4
IMPORTANT SAFETY INSTRUCTIONS
Telephone: 360/435-8826
INTRODUCTION INTRODUCTION
Page 5
2001 Xantrex Technology, Inc
INTRODUCTION
Page 6
Telephone: 360/435-8826
MODEL NUMBER
UNIT IDENTIFICATION UNIT IDENTIFICATION
Page
2001 Xantrex Technology, Inc
UNIT IDENTIFICATION
Page 8
Telephone: 360/435-8826
DISPLAY
CONTROLS, INDICATORS AND COMPONENTS
CONTROL PANEL
Page
MENU ACCESS/ADJUSTMENT BUTTONS Black
RESET TO FACTORY DEFAULTS BUTTON
LED STATUS INDICATORS
CONTRAST CONTROL
AC1 IN GOOD Green
ERROR Red
Page 11
AC2 IN GOOD Green
STACKING PORT
AC SIDE
REMOTE PORT
INVERTER/CHARGER CIRCUIT BREAKER
Page 13
INTERNAL COMPONENTS AND INDICATORS
LED INDICATORS
RY7 Yellow LED
AUXILIARY AND GENERATOR CONTROL RELAY CONNECTORS
BATTERY TERMINALS
AC SAFETY GROUND
DC SIDE
INSTALLATION INSTALLATION
Page 15
MOUNTING
INSTALLATION
QUICK INSTALL
DC CABLING
LOCATION
COMPLETE INSTALL
UNPACKING
Page 17
Page 18
AC WIRING
VENTILATION
AC INPUT AND OUTPUT CONNECTIONS
AC IN
WIRE COLOR
Page 19
AC OUT
Page 20
AC INSTALLATION GUIDELINES
IMPORTANT PRECAUTION
EXTERNAL TRANSFER RELAYS
WARNING LABEL
120 VAC GROUND FAULT INTERRUPT OUTLETS GFI’S
Page 21
INSTALLATION
Page 22
DC WIRING
BATTERY CABLE SIZING
INVERTER MODEL
CABLE SIZE REQUIRED
Page 23
DC DISCONNECT AND OVERCURRENT PROTECTION
RATING IN
Page 24
BATTERY CABLE CONNECTIONS
INSTALLATION PROCEDURE - BATTERY CABLES
INSTALLATION
AUX RELAY WIRING
CONTROL WIRING
GEN CONTROL WIRING
REMOTE CONTROL WIRING
EQUIPMENT OR CHASSIS GROUNDS
SYSTEM GROUNDING
Page 26
GROUNDING ELECTRODES/GROUND RODS
Page 27
INSTALLATION
AC SOURCE
Page
INSTALLATION
ONE GROUND FOR ALL EQUIPMENT
Page 29
GROUNDING VS. LIGHTNING
KEEP EQUIPMENT CLOSE TOGETHER
2001 Xantrex Technology, Inc
Page 30
INSTALLATION
Telephone: 360/435-8826
FUNCTIONAL TEST FUNCTIONAL TEST
Page
2001 Xantrex Technology, Inc
FUNCTIONAL TEST
Page 32
Telephone: 360/435-8826
OVERVIEW
MENU SYSTEM MENU SYSTEM
Page 33
MENU HEADINGS
MENU SYSTEM
USER MENU MAP
MENU ITEMS
MENU SYSTEM
SETUP MENU MAP
Page 35
MENU HEADINGS
Page 36
USER MENU
MENU HEADINGS
MENU SYSTEM
Page 37
INVERTER MODE 1 MENU HEADING
GENERATOR MODE 2 MENU HEADING
INFORMATION DISPLAY
Generator sync errorNO
Page 38
Generator start errorNO
Gen max run time errorNO
MENU SYSTEM
TRACE ENGINEERING 3 MENU HEADING
Page 39
INFORMATION DISPLAY
Page 40
METERS 4 MENU HEADING
MENU SYSTEM
MENU SYSTEM
ERROR CAUSES 5 MENU HEADING
Page 41
INFORMATION DISPLAY
Page
MENU SYSTEM
Page 43
GENERATOR TIMER 7 MENU HEADING
TIME OF DAY 6 MENU HEADING
MENU SYSTEM
MENU SYSTEM
SETUP MENU
Page 44
MENU HEADINGS
MENU SYSTEM
INVERTER SETUP 9 MENU HEADING
Page 45
Set Grid Usage FLT SELL SLT LBX
Page
MENU SYSTEM
Page 47
BATTERY CHARGING 10 MENU HEADING
MENU SYSTEM
Page
AC INPUTS 11 MENU HEADINGS
MENU SYSTEM
Page 49
GEN AUTO START SETUP 12 MENU HEADING
MENU SYSTEM
MENU SYSTEM
GEN STARTING DETAILS 13 MENU HEADING
Page 50
INFORMATION DISPLAY
MENU SYSTEM
AUXILIARY RELAYS 14 MENU HEADING
Page 51
Set Pre Crank seconds10
MENU SYSTEM
Page 52
INFORMATION DISPLAY
Page 53
BULK CHARGE TRIGGER TIMER 15 MENU HEADING
LOW BATTERY TRANSFER 16 MENU HEADING
MENU SYSTEM
Page 54
BATTERY SELLING 17 MENU HEADING
GRID USAGE TIMER 18 MENU HEADING
MENU SYSTEM
MENU SYSTEM
INFORMATION FILE BATTERY 19 MENU HEADING
Page 55
INFORMATION DISPLAY
2001 Xantrex Technology, Inc
Page 56
MENU SYSTEM
Telephone: 360/435-8826
THEORY OF OPERATION
OPERATION OPERATION
Page 57
OPERATION
Page 58
SW3024E / SW3048E
POWER VS. EFFICIENCY
Page
SW4024 / SW4048
Temperature C
INVERTER CAPACITY VS TEMPERATURE
power
Page 60
Page 61
ADDITIONAL FEATURES
OPERATING MODES
OPERATION
INVERTER MODE
BATTERYDC
SETTING SEARCH MODE WATTS
IN BRIEF
ADJUSTING THE LOW BATTERY PROTECTION
LOW BATTERY PROTECTION
SETTING SEARCH MODE SPACING
Page 63
THREE STAGE CHARGING PROCESS
BATTERY
CHARGER MODE
Page 64
AC INPUT REQUIREMENTS
BATTERY TEMPERATURE SENSOR BTS
CHARGER ONLY OPERATION
Page 65
Page 66
RECOMMENDED BATTERY CHARGER SETTINGS
DELAY PERIOD
AC CURRENT LEVEL
Bulk Volts
Battery Type
Page 67
Float Volts
Page
OPERATION
INVERTER/CHARGER MODE
TRANSFERRING UPON AVAILABILITY OF AC POWER
TRANSFERRING BASED ON BATTERY VOLTAGE
Page 69
Page 70
TRANSFER TIME
OPERATION
GENERATOR
GENERATOR SUPPORT MODE
Page 71
BATTERY
120 VAC VS. 120/240 VAC GENERATORS
GENERATOR SUPPORT/OVERLOAD PROTECTION
Page 72
OPERATION
Page 73
DC BATTERY
AUTOMATIC GENERATOR CONTROL MODE
AC GENERATOR CONTROL
Page 74
GEN CONTROL RELAYS
GENERATOR STARTING SCENARIOS
AUTOMATICALLY
MANUALLY
GENERATOR STARTING AND STOPPING CONFIGURATIONS
Page 75
OPERATION
GENERATOR AUTO START REQUIREMENTS AND TYPES
TWO WIRE START GENERATORS
2 WIRE TYPE GENERATOR
Page 76
HONDA TYPE GENERATOR
THREE-WIRESTART GENERATORS
Page 77
OPERATION
Page 78
3-TO-2WIRE CONVERTERS
GENERATOR CONTROL SEQUENCE
OPERATION
GENERATOR STOP COOL DOWN PERIOD
GENERATOR ERROR CAUSES
Page 79
OPERATION
Page
OPERATION
Page 81
UTILITY BACKUP MODE
GENERATOR AC INVERTER/ CHARGER DC BATTERY
UTILITY GRID
UTILITY SUPPORT/OVERLOAD PROTECTION
USING SLT MODE SILENT MODE
BATTERY REQUIREMENTS
Page 82
Page 83
GROUND FAULT
UTILITY INTERACTIVE MODE
UTILITY GRID kWh METER AC OUTDOOR AC DISCONNECT
Page 84
THEORY OF OPERATION
UTILITY INTERACTIVE ISLANDING PROTECTION
OPERATION
LEGEND
SELLING POWER - FROM A DC CHARGING SOURCE
Page 85
OPERATION
OPERATION
SELLING POWER - STORED IN THE BATTERIES
Page
LEGEND
BATTERY REQUIREMENTS
BATTERY REGULATION LEVEL - SELL MODE
Page 87
OPERATION
Page
UTILITY INTERACTIVE OPERATION WITH UTILITY BACKUP
BACKUP OF CRITICAL AC
UTILITY INTERACTIVE
SOLAR ARRAY
BATTERY BANK
Page 89
SW - SERIES
Page 90
INVERTER/ CHARGER DC BATTERY
ENERGY MANAGEMENT MODE
OPERATION
Page 91
OPERATION
Page 92
PEAK LOAD SHAVING MODE
IN BRIEF
INVERTER/ CHARGER DC BATTERY
Page 93
LOW BATTERY TRANSFER LBX MODE
SOLAR ARRAY DC GROUND FAULT PROTECTION
UTILITY GRID kWH METER AC AC LOADSAC MAIN PANEL
Page 94
OPERATION
Page 95
USING MULTIPLE INVERTERS
“SERIES” STACKED OPERATION
OPERATION
Page 96
GENERATOR CONTROL SETTINGS
“PARALLEL” STACKED OPERATION
240 VAC/60 HZ ONLY ELECTRICAL SYSTEMS
Page
BATTERY CHARGING WITH MULTIPLE INVERTERS
OPERATION
2001 Xantrex Technology, Inc
Page 98
OPERATION
Telephone: 360/435-8826
STARTING BATTERY
BATTERY TYPE
SELECTION OF BATTERY TYPE
TELEPHONE COMPANY BATTERY
Page 100
NICAD AND NICKEL IRON NIFE BATTERY
TECHNICAL INFORMATION
SEALED LEAD ACID BATTERIES
Page 101
BATTERY SIZING
ESTIMATING BATTERY REQUIREMENTS
Appliance
Page 102
BATTERY BANK SIZING
EXAMPLE
5,139
Page 103
WORKSHEET
TECHNICAL INFORMATION
Battery Type
BATTERY CARE AND MAINTENANCE
Page 104
TECHNICAL INFORMATION
Page 105
MONTHLY MAINTENANCE
BATTERY STATE OF CHARGE
PERCENT OF FULL CHARGE
BATTERY TEMPERATURE
BATTERY INSTALLATION
BATTERY ENCLOSURES
Page 106
Page
BATTERY HOOK-UPCONFIGURATIONS
SERIES CONNECTION
48V INVERTER
Page 108
PARALLEL CONNECTION
SERIES - PARALLEL CONNECTION
12V INVERTER
6V 6V
Total Battery Capacity
Page 109
24V INVERTER
Page 110
BATTERY CABLE INDUCTANCE
Distance Between Battery Cables Inductance
in micro-Henries
INDUCTIVE LOADS
APPLICATIONS
RESISTIVE LOADS
Page 111
SOLUTION
TROUBLESHOOTING GUIDE
PROBLEM
Page
TROUBLESHOOTING GUIDE
Page 113
Page
PROBLEM
SOLUTION
Page 114
TROUBLESHOOTING GUIDE
TECHNICAL INFORMATION
Digital VoltMeter DVM
INVERTER/CHARGER TERMINOLOGY
Page 115
TECHNICAL INFORMATION
Page 116
TECHNICAL INFORMATION
Stacking
Page 117
TECHNICAL INFORMATION
MODEL
SPECIFICATIONS AND FEATURES 60 Hz Models
Page
General Specifications
SW2612E
SPECIFICATIONS AND FEATURES 50 Hz Models
Page 119
SW3024E SW3048E SW4548E SW3024J SW4048J SW4548A
TECHNICAL INFORMATION
DIMENSIONS
Page 120
2001 Xantrex Technology, Inc
Page 121
INSTALLATION DIAGRAMS
TECHNICAL INFORMATION
2001 Xantrex Technology, Inc
Page 122
TECHNICAL INFORMATION
Telephone: 360/435-8826
Page 123
USER SETTINGS WORKSHEETS
USER MENU
SW Series Inverter/Charger – Model SW
DEFAULT SETTINGS
SETUP MENU - 12 VDC 120 VAC/60HZ MODELS
Page 124
USER SETTINGS
DEFAULT SETTINGS
SETUP MENU – 24 VDC 120 VAC/60HZ MODELS
Page 125
USER SETTINGS
DEFAULT SETTINGS
SETUP MENU – 48 VDC 120 VAC/60HZ MODELS
Page 126
USER SETTINGS
2001 Xantrex Technology, Inc
Page 127
TECHNICAL INFORMATION
Telephone: 360/435-8826
SWRC
APPENDIX
OPTIONS
SWCA
OTHER PRODUCTS
SW SERIES POWER PANEL SYSTEMS
TM500 TRACE METER BATTERY STATUS MONITOR
C40 MULTI-FUNCTIONCONTROLLER
APPLIANCE
REFERENCE TABLES AND GRAPHS
Page
WATTS
1 TO 3 FEET ONE WAY
Page 131
NEC AMPS2
3 TO 5 FT ONE WAY
Page 132
Battery DC Disconnect Size
Minimum Size of Copper Ground Wire
FULL
Page 133
Storage Checklist
Preparation for Storage
Interior Storage
2001 Xantrex Technology, Inc
Page 134
APPENDIX
Telephone: 360/435-8826
WARRANTY REGISTRATION
WARRANTY/REPAIR INFORMATION
LIMITED WARRANTY
LIFE SUPPORT POLICY
Page 136
WARRANTY OR REPAIR SERVICE REQUIRED
WARRANTY/REPAIR INFORMATION
Page 137
INDEX
INDEX
Page
INDEX
Page 139
INDEX
Page
INDEX
Page 141
INDEX
Page 142
INDEX