Telephone: 360/435-8826
With Revision 4.01 Software
SW Series Inverter/Chargers
2001 Xantrex Technology, Inc
Part No.
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
5916 - 195th Street N. E
PRODUCT MATERIALS PACKAGE
Part No.
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
5916 - 195th Street N. E
CONTROLS, INDICATORS AND COMPONENTS
TABLE OF CONTENTS
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS
INDEX
TABLE OF CONTENTS
WARRANTY/REPAIR INFORMATION
APPENDIX
TABLE OF CONTENTS
INDEX OF FIGURES
TABLE OF CONTENTS
INDEX OF TABLES
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
GENERAL PRECAUTIONS
Safety
IMPORTANT SAFETY INSTRUCTIONS
SPECIAL NOTICES
Page 2
WARNING – RISK OF EXPLOSIVE GASSES
PERSONAL PRECAUTIONS
Page 3
IMPORTANT SAFETY INSTRUCTIONS
Telephone: 360/435-8826
Page 4
IMPORTANT SAFETY INSTRUCTIONS
2001 Xantrex Technology, Inc
Page 5
INTRODUCTION INTRODUCTION
Telephone: 360/435-8826
INTRODUCTION
Page 6
2001 Xantrex Technology, Inc
UNIT IDENTIFICATION UNIT IDENTIFICATION
MODEL NUMBER
Page
Telephone: 360/435-8826
UNIT IDENTIFICATION
Page 8
2001 Xantrex Technology, Inc
Page
CONTROLS, INDICATORS AND COMPONENTS
CONTROL PANEL
DISPLAY
CONTRAST CONTROL
RESET TO FACTORY DEFAULTS BUTTON
LED STATUS INDICATORS
MENU ACCESS/ADJUSTMENT BUTTONS Black
AC2 IN GOOD Green
ERROR Red
Page 11
AC1 IN GOOD Green
INVERTER/CHARGER CIRCUIT BREAKER
AC SIDE
REMOTE PORT
STACKING PORT
RY7 Yellow LED
INTERNAL COMPONENTS AND INDICATORS
LED INDICATORS
Page 13
DC SIDE
BATTERY TERMINALS
AC SAFETY GROUND
AUXILIARY AND GENERATOR CONTROL RELAY CONNECTORS
Page 15
INSTALLATION INSTALLATION
DC CABLING
INSTALLATION
QUICK INSTALL
MOUNTING
Page 17
COMPLETE INSTALL
UNPACKING
LOCATION
AC INPUT AND OUTPUT CONNECTIONS
AC WIRING
VENTILATION
Page 18
AC OUT
WIRE COLOR
Page 19
AC IN
EXTERNAL TRANSFER RELAYS
AC INSTALLATION GUIDELINES
IMPORTANT PRECAUTION
Page 20
INSTALLATION
120 VAC GROUND FAULT INTERRUPT OUTLETS GFI’S
Page 21
WARNING LABEL
INVERTER MODEL
DC WIRING
BATTERY CABLE SIZING
Page 22
RATING IN
Page 23
DC DISCONNECT AND OVERCURRENT PROTECTION
CABLE SIZE REQUIRED
INSTALLATION
BATTERY CABLE CONNECTIONS
INSTALLATION PROCEDURE - BATTERY CABLES
Page 24
REMOTE CONTROL WIRING
CONTROL WIRING
GEN CONTROL WIRING
AUX RELAY WIRING
GROUNDING ELECTRODES/GROUND RODS
SYSTEM GROUNDING
Page 26
EQUIPMENT OR CHASSIS GROUNDS
INSTALLATION
Page 27
Page
AC SOURCE
INSTALLATION
KEEP EQUIPMENT CLOSE TOGETHER
Page 29
GROUNDING VS. LIGHTNING
ONE GROUND FOR ALL EQUIPMENT
Telephone: 360/435-8826
Page 30
INSTALLATION
2001 Xantrex Technology, Inc
Page
FUNCTIONAL TEST FUNCTIONAL TEST
Telephone: 360/435-8826
FUNCTIONAL TEST
Page 32
2001 Xantrex Technology, Inc
MENU SYSTEM MENU SYSTEM
OVERVIEW
Page 33
MENU ITEMS
MENU SYSTEM
USER MENU MAP
MENU HEADINGS
MENU HEADINGS
SETUP MENU MAP
Page 35
MENU SYSTEM
MENU SYSTEM
USER MENU
MENU HEADINGS
Page 36
INFORMATION DISPLAY
INVERTER MODE 1 MENU HEADING
GENERATOR MODE 2 MENU HEADING
Page 37
Gen max run time errorNO
Page 38
Generator start errorNO
Generator sync errorNO
INFORMATION DISPLAY
TRACE ENGINEERING 3 MENU HEADING
Page 39
MENU SYSTEM
METERS 4 MENU HEADING
Page 40
MENU SYSTEM
INFORMATION DISPLAY
ERROR CAUSES 5 MENU HEADING
Page 41
MENU SYSTEM
MENU SYSTEM
Page
MENU SYSTEM
GENERATOR TIMER 7 MENU HEADING
TIME OF DAY 6 MENU HEADING
Page 43
MENU HEADINGS
SETUP MENU
Page 44
MENU SYSTEM
Set Grid Usage FLT SELL SLT LBX
INVERTER SETUP 9 MENU HEADING
Page 45
MENU SYSTEM
MENU SYSTEM
Page
BATTERY CHARGING 10 MENU HEADING
Page 47
MENU SYSTEM
AC INPUTS 11 MENU HEADINGS
Page
MENU SYSTEM
GEN AUTO START SETUP 12 MENU HEADING
Page 49
MENU SYSTEM
INFORMATION DISPLAY
GEN STARTING DETAILS 13 MENU HEADING
Page 50
MENU SYSTEM
Set Pre Crank seconds10
AUXILIARY RELAYS 14 MENU HEADING
Page 51
MENU SYSTEM
Page 52
MENU SYSTEM
INFORMATION DISPLAY
MENU SYSTEM
BULK CHARGE TRIGGER TIMER 15 MENU HEADING
LOW BATTERY TRANSFER 16 MENU HEADING
Page 53
MENU SYSTEM
BATTERY SELLING 17 MENU HEADING
GRID USAGE TIMER 18 MENU HEADING
Page 54
INFORMATION DISPLAY
INFORMATION FILE BATTERY 19 MENU HEADING
Page 55
MENU SYSTEM
Telephone: 360/435-8826
Page 56
MENU SYSTEM
2001 Xantrex Technology, Inc
OPERATION OPERATION
THEORY OF OPERATION
Page 57
Page 58
OPERATION
SW4024 / SW4048
POWER VS. EFFICIENCY
Page
SW3024E / SW3048E
Page 60
INVERTER CAPACITY VS TEMPERATURE
power
Temperature C
OPERATION
ADDITIONAL FEATURES
OPERATING MODES
Page 61
IN BRIEF
BATTERYDC
SETTING SEARCH MODE WATTS
INVERTER MODE
Page 63
LOW BATTERY PROTECTION
SETTING SEARCH MODE SPACING
ADJUSTING THE LOW BATTERY PROTECTION
Page 64
BATTERY
CHARGER MODE
THREE STAGE CHARGING PROCESS
Page 65
BATTERY TEMPERATURE SENSOR BTS
CHARGER ONLY OPERATION
AC INPUT REQUIREMENTS
AC CURRENT LEVEL
RECOMMENDED BATTERY CHARGER SETTINGS
DELAY PERIOD
Page 66
Float Volts
Battery Type
Page 67
Bulk Volts
OPERATION
Page
Page 69
TRANSFERRING UPON AVAILABILITY OF AC POWER
TRANSFERRING BASED ON BATTERY VOLTAGE
INVERTER/CHARGER MODE
TRANSFER TIME
Page 70
OPERATION
BATTERY
GENERATOR SUPPORT MODE
Page 71
GENERATOR
OPERATION
GENERATOR SUPPORT/OVERLOAD PROTECTION
Page 72
120 VAC VS. 120/240 VAC GENERATORS
AC GENERATOR CONTROL
DC BATTERY
AUTOMATIC GENERATOR CONTROL MODE
Page 73
AUTOMATICALLY
GEN CONTROL RELAYS
GENERATOR STARTING SCENARIOS
Page 74
OPERATION
GENERATOR STARTING AND STOPPING CONFIGURATIONS
Page 75
MANUALLY
Page 76
TWO WIRE START GENERATORS
2 WIRE TYPE GENERATOR
GENERATOR AUTO START REQUIREMENTS AND TYPES
OPERATION
THREE-WIRESTART GENERATORS
Page 77
HONDA TYPE GENERATOR
OPERATION
3-TO-2WIRE CONVERTERS
GENERATOR CONTROL SEQUENCE
Page 78
OPERATION
GENERATOR ERROR CAUSES
Page 79
GENERATOR STOP COOL DOWN PERIOD
OPERATION
Page
UTILITY GRID
UTILITY BACKUP MODE
GENERATOR AC INVERTER/ CHARGER DC BATTERY
Page 81
Page 82
USING SLT MODE SILENT MODE
BATTERY REQUIREMENTS
UTILITY SUPPORT/OVERLOAD PROTECTION
UTILITY GRID kWh METER AC OUTDOOR AC DISCONNECT
GROUND FAULT
UTILITY INTERACTIVE MODE
Page 83
OPERATION
THEORY OF OPERATION
UTILITY INTERACTIVE ISLANDING PROTECTION
Page 84
OPERATION
SELLING POWER - FROM A DC CHARGING SOURCE
Page 85
LEGEND
LEGEND
SELLING POWER - STORED IN THE BATTERIES
Page
OPERATION
OPERATION
BATTERY REGULATION LEVEL - SELL MODE
Page 87
BATTERY REQUIREMENTS
UTILITY INTERACTIVE
UTILITY INTERACTIVE OPERATION WITH UTILITY BACKUP
BACKUP OF CRITICAL AC
Page
SW - SERIES
BATTERY BANK
Page 89
SOLAR ARRAY
OPERATION
INVERTER/ CHARGER DC BATTERY
ENERGY MANAGEMENT MODE
Page 90
OPERATION
Page 91
INVERTER/ CHARGER DC BATTERY
PEAK LOAD SHAVING MODE
IN BRIEF
Page 92
UTILITY GRID kWH METER AC AC LOADSAC MAIN PANEL
LOW BATTERY TRANSFER LBX MODE
SOLAR ARRAY DC GROUND FAULT PROTECTION
Page 93
OPERATION
Page 94
OPERATION
USING MULTIPLE INVERTERS
“SERIES” STACKED OPERATION
Page 95
240 VAC/60 HZ ONLY ELECTRICAL SYSTEMS
GENERATOR CONTROL SETTINGS
“PARALLEL” STACKED OPERATION
Page 96
BATTERY CHARGING WITH MULTIPLE INVERTERS
Page
OPERATION
Telephone: 360/435-8826
Page 98
OPERATION
2001 Xantrex Technology, Inc
TELEPHONE COMPANY BATTERY
BATTERY TYPE
SELECTION OF BATTERY TYPE
STARTING BATTERY
SEALED LEAD ACID BATTERIES
NICAD AND NICKEL IRON NIFE BATTERY
TECHNICAL INFORMATION
Page 100
Appliance
BATTERY SIZING
ESTIMATING BATTERY REQUIREMENTS
Page 101
5,139
BATTERY BANK SIZING
EXAMPLE
Page 102
WORKSHEET
Page 103
TECHNICAL INFORMATION
TECHNICAL INFORMATION
BATTERY CARE AND MAINTENANCE
Page 104
Battery Type
PERCENT OF FULL CHARGE
MONTHLY MAINTENANCE
BATTERY STATE OF CHARGE
Page 105
Page 106
BATTERY INSTALLATION
BATTERY ENCLOSURES
BATTERY TEMPERATURE
48V INVERTER
BATTERY HOOK-UPCONFIGURATIONS
SERIES CONNECTION
Page
12V INVERTER
PARALLEL CONNECTION
SERIES - PARALLEL CONNECTION
Page 108
24V INVERTER
Total Battery Capacity
Page 109
6V 6V
in micro-Henries
BATTERY CABLE INDUCTANCE
Distance Between Battery Cables Inductance
Page 110
Page 111
APPLICATIONS
RESISTIVE LOADS
INDUCTIVE LOADS
Page
TROUBLESHOOTING GUIDE
PROBLEM
SOLUTION
PROBLEM
Page 113
Page
TROUBLESHOOTING GUIDE
TECHNICAL INFORMATION
Page 114
TROUBLESHOOTING GUIDE
SOLUTION
TECHNICAL INFORMATION
INVERTER/CHARGER TERMINOLOGY
Page 115
Digital VoltMeter DVM
TECHNICAL INFORMATION
Page 116
Page 117
Stacking
TECHNICAL INFORMATION
General Specifications
SPECIFICATIONS AND FEATURES 60 Hz Models
Page
MODEL
SW3024E SW3048E SW4548E SW3024J SW4048J SW4548A
SPECIFICATIONS AND FEATURES 50 Hz Models
Page 119
SW2612E
2001 Xantrex Technology, Inc
DIMENSIONS
Page 120
TECHNICAL INFORMATION
INSTALLATION DIAGRAMS
Page 121
TECHNICAL INFORMATION
Telephone: 360/435-8826
Page 122
TECHNICAL INFORMATION
2001 Xantrex Technology, Inc
SW Series Inverter/Charger – Model SW
USER SETTINGS WORKSHEETS
USER MENU
Page 123
USER SETTINGS
SETUP MENU - 12 VDC 120 VAC/60HZ MODELS
Page 124
DEFAULT SETTINGS
USER SETTINGS
SETUP MENU – 24 VDC 120 VAC/60HZ MODELS
Page 125
DEFAULT SETTINGS
USER SETTINGS
SETUP MENU – 48 VDC 120 VAC/60HZ MODELS
Page 126
DEFAULT SETTINGS
Telephone: 360/435-8826
Page 127
TECHNICAL INFORMATION
2001 Xantrex Technology, Inc
SWCA
APPENDIX
OPTIONS
SWRC
C40 MULTI-FUNCTIONCONTROLLER
SW SERIES POWER PANEL SYSTEMS
TM500 TRACE METER BATTERY STATUS MONITOR
OTHER PRODUCTS
WATTS
REFERENCE TABLES AND GRAPHS
Page
APPLIANCE
3 TO 5 FT ONE WAY
Page 131
NEC AMPS2
1 TO 3 FEET ONE WAY
FULL
Battery DC Disconnect Size
Minimum Size of Copper Ground Wire
Page 132
Interior Storage
Storage Checklist
Preparation for Storage
Page 133
Telephone: 360/435-8826
Page 134
APPENDIX
2001 Xantrex Technology, Inc
LIFE SUPPORT POLICY
WARRANTY/REPAIR INFORMATION
LIMITED WARRANTY
WARRANTY REGISTRATION
WARRANTY OR REPAIR SERVICE REQUIRED
Page 136
WARRANTY/REPAIR INFORMATION
INDEX
Page 137
INDEX
INDEX
Page
INDEX
Page 139
INDEX
Page
INDEX
Page 141
INDEX
Page 142