With Revision 4.01 Software
SW Series Inverter/Chargers
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
5916 - 195th Street N. E
Part No.
PRODUCT MATERIALS PACKAGE
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
5916 - 195th Street N. E
Part No.
TABLE OF CONTENTS
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS
CONTROLS, INDICATORS AND COMPONENTS
TABLE OF CONTENTS
WARRANTY/REPAIR INFORMATION
APPENDIX
INDEX
INDEX OF FIGURES
TABLE OF CONTENTS
INDEX OF TABLES
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS
GENERAL PRECAUTIONS
Safety
SAVE THESE INSTRUCTIONS
SPECIAL NOTICES
Page 2
WARNING – RISK OF EXPLOSIVE GASSES
IMPORTANT SAFETY INSTRUCTIONS
PERSONAL PRECAUTIONS
Page 3
IMPORTANT SAFETY INSTRUCTIONS
Page 4
IMPORTANT SAFETY INSTRUCTIONS
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
INTRODUCTION INTRODUCTION
Page 5
INTRODUCTION
Page 6
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
UNIT IDENTIFICATION UNIT IDENTIFICATION
MODEL NUMBER
Page
UNIT IDENTIFICATION
Page 8
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
CONTROLS, INDICATORS AND COMPONENTS
CONTROL PANEL
DISPLAY
Page
RESET TO FACTORY DEFAULTS BUTTON
LED STATUS INDICATORS
MENU ACCESS/ADJUSTMENT BUTTONS Black
CONTRAST CONTROL
ERROR Red
Page 11
AC1 IN GOOD Green
AC2 IN GOOD Green
AC SIDE
REMOTE PORT
STACKING PORT
INVERTER/CHARGER CIRCUIT BREAKER
INTERNAL COMPONENTS AND INDICATORS
LED INDICATORS
Page 13
RY7 Yellow LED
BATTERY TERMINALS
AC SAFETY GROUND
AUXILIARY AND GENERATOR CONTROL RELAY CONNECTORS
DC SIDE
INSTALLATION INSTALLATION
Page 15
INSTALLATION
QUICK INSTALL
MOUNTING
DC CABLING
COMPLETE INSTALL
UNPACKING
LOCATION
Page 17
AC WIRING
VENTILATION
Page 18
AC INPUT AND OUTPUT CONNECTIONS
WIRE COLOR
Page 19
AC IN
AC OUT
AC INSTALLATION GUIDELINES
IMPORTANT PRECAUTION
Page 20
EXTERNAL TRANSFER RELAYS
120 VAC GROUND FAULT INTERRUPT OUTLETS GFI’S
Page 21
WARNING LABEL
INSTALLATION
DC WIRING
BATTERY CABLE SIZING
Page 22
INVERTER MODEL
Page 23
DC DISCONNECT AND OVERCURRENT PROTECTION
CABLE SIZE REQUIRED
RATING IN
BATTERY CABLE CONNECTIONS
INSTALLATION PROCEDURE - BATTERY CABLES
Page 24
INSTALLATION
CONTROL WIRING
GEN CONTROL WIRING
AUX RELAY WIRING
REMOTE CONTROL WIRING
SYSTEM GROUNDING
Page 26
EQUIPMENT OR CHASSIS GROUNDS
GROUNDING ELECTRODES/GROUND RODS
Page 27
INSTALLATION
Page
AC SOURCE
INSTALLATION
Page 29
GROUNDING VS. LIGHTNING
ONE GROUND FOR ALL EQUIPMENT
KEEP EQUIPMENT CLOSE TOGETHER
Page 30
INSTALLATION
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
FUNCTIONAL TEST FUNCTIONAL TEST
Page
FUNCTIONAL TEST
Page 32
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
MENU SYSTEM MENU SYSTEM
OVERVIEW
Page 33
MENU SYSTEM
USER MENU MAP
MENU HEADINGS
MENU ITEMS
SETUP MENU MAP
Page 35
MENU SYSTEM
MENU HEADINGS
USER MENU
MENU HEADINGS
Page 36
MENU SYSTEM
INVERTER MODE 1 MENU HEADING
GENERATOR MODE 2 MENU HEADING
Page 37
INFORMATION DISPLAY
Page 38
Generator start errorNO
Generator sync errorNO
Gen max run time errorNO
TRACE ENGINEERING 3 MENU HEADING
Page 39
MENU SYSTEM
INFORMATION DISPLAY
METERS 4 MENU HEADING
Page 40
MENU SYSTEM
ERROR CAUSES 5 MENU HEADING
Page 41
MENU SYSTEM
INFORMATION DISPLAY
Page
MENU SYSTEM
GENERATOR TIMER 7 MENU HEADING
TIME OF DAY 6 MENU HEADING
Page 43
MENU SYSTEM
SETUP MENU
Page 44
MENU SYSTEM
MENU HEADINGS
INVERTER SETUP 9 MENU HEADING
Page 45
MENU SYSTEM
Set Grid Usage FLT SELL SLT LBX
Page
MENU SYSTEM
BATTERY CHARGING 10 MENU HEADING
Page 47
MENU SYSTEM
AC INPUTS 11 MENU HEADINGS
Page
MENU SYSTEM
GEN AUTO START SETUP 12 MENU HEADING
Page 49
MENU SYSTEM
GEN STARTING DETAILS 13 MENU HEADING
Page 50
MENU SYSTEM
INFORMATION DISPLAY
AUXILIARY RELAYS 14 MENU HEADING
Page 51
MENU SYSTEM
Set Pre Crank seconds10
Page 52
MENU SYSTEM
INFORMATION DISPLAY
BULK CHARGE TRIGGER TIMER 15 MENU HEADING
LOW BATTERY TRANSFER 16 MENU HEADING
Page 53
MENU SYSTEM
BATTERY SELLING 17 MENU HEADING
GRID USAGE TIMER 18 MENU HEADING
Page 54
MENU SYSTEM
INFORMATION FILE BATTERY 19 MENU HEADING
Page 55
MENU SYSTEM
INFORMATION DISPLAY
Page 56
MENU SYSTEM
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
OPERATION OPERATION
THEORY OF OPERATION
Page 57
OPERATION
Page 58
POWER VS. EFFICIENCY
Page
SW3024E / SW3048E
SW4024 / SW4048
INVERTER CAPACITY VS TEMPERATURE
power
Temperature C
Page 60
ADDITIONAL FEATURES
OPERATING MODES
Page 61
OPERATION
BATTERYDC
SETTING SEARCH MODE WATTS
INVERTER MODE
IN BRIEF
LOW BATTERY PROTECTION
SETTING SEARCH MODE SPACING
ADJUSTING THE LOW BATTERY PROTECTION
Page 63
BATTERY
CHARGER MODE
THREE STAGE CHARGING PROCESS
Page 64
BATTERY TEMPERATURE SENSOR BTS
CHARGER ONLY OPERATION
AC INPUT REQUIREMENTS
Page 65
RECOMMENDED BATTERY CHARGER SETTINGS
DELAY PERIOD
Page 66
AC CURRENT LEVEL
Battery Type
Page 67
Bulk Volts
Float Volts
Page
OPERATION
TRANSFERRING UPON AVAILABILITY OF AC POWER
TRANSFERRING BASED ON BATTERY VOLTAGE
INVERTER/CHARGER MODE
Page 69
TRANSFER TIME
Page 70
OPERATION
GENERATOR SUPPORT MODE
Page 71
GENERATOR
BATTERY
GENERATOR SUPPORT/OVERLOAD PROTECTION
Page 72
120 VAC VS. 120/240 VAC GENERATORS
OPERATION
DC BATTERY
AUTOMATIC GENERATOR CONTROL MODE
Page 73
AC GENERATOR CONTROL
GEN CONTROL RELAYS
GENERATOR STARTING SCENARIOS
Page 74
AUTOMATICALLY
GENERATOR STARTING AND STOPPING CONFIGURATIONS
Page 75
MANUALLY
OPERATION
TWO WIRE START GENERATORS
2 WIRE TYPE GENERATOR
GENERATOR AUTO START REQUIREMENTS AND TYPES
Page 76
THREE-WIRESTART GENERATORS
Page 77
HONDA TYPE GENERATOR
OPERATION
3-TO-2WIRE CONVERTERS
GENERATOR CONTROL SEQUENCE
Page 78
OPERATION
GENERATOR ERROR CAUSES
Page 79
GENERATOR STOP COOL DOWN PERIOD
OPERATION
Page
OPERATION
UTILITY BACKUP MODE
GENERATOR AC INVERTER/ CHARGER DC BATTERY
Page 81
UTILITY GRID
USING SLT MODE SILENT MODE
BATTERY REQUIREMENTS
UTILITY SUPPORT/OVERLOAD PROTECTION
Page 82
GROUND FAULT
UTILITY INTERACTIVE MODE
Page 83
UTILITY GRID kWh METER AC OUTDOOR AC DISCONNECT
THEORY OF OPERATION
UTILITY INTERACTIVE ISLANDING PROTECTION
Page 84
OPERATION
SELLING POWER - FROM A DC CHARGING SOURCE
Page 85
LEGEND
OPERATION
SELLING POWER - STORED IN THE BATTERIES
Page
OPERATION
LEGEND
BATTERY REGULATION LEVEL - SELL MODE
Page 87
BATTERY REQUIREMENTS
OPERATION
UTILITY INTERACTIVE OPERATION WITH UTILITY BACKUP
BACKUP OF CRITICAL AC
Page
UTILITY INTERACTIVE
BATTERY BANK
Page 89
SOLAR ARRAY
SW - SERIES
INVERTER/ CHARGER DC BATTERY
ENERGY MANAGEMENT MODE
Page 90
OPERATION
Page 91
OPERATION
PEAK LOAD SHAVING MODE
IN BRIEF
Page 92
INVERTER/ CHARGER DC BATTERY
LOW BATTERY TRANSFER LBX MODE
SOLAR ARRAY DC GROUND FAULT PROTECTION
Page 93
UTILITY GRID kWH METER AC AC LOADSAC MAIN PANEL
Page 94
OPERATION
USING MULTIPLE INVERTERS
“SERIES” STACKED OPERATION
Page 95
OPERATION
GENERATOR CONTROL SETTINGS
“PARALLEL” STACKED OPERATION
Page 96
240 VAC/60 HZ ONLY ELECTRICAL SYSTEMS
BATTERY CHARGING WITH MULTIPLE INVERTERS
Page
OPERATION
Page 98
OPERATION
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
BATTERY TYPE
SELECTION OF BATTERY TYPE
STARTING BATTERY
TELEPHONE COMPANY BATTERY
NICAD AND NICKEL IRON NIFE BATTERY
TECHNICAL INFORMATION
Page 100
SEALED LEAD ACID BATTERIES
BATTERY SIZING
ESTIMATING BATTERY REQUIREMENTS
Page 101
Appliance
BATTERY BANK SIZING
EXAMPLE
Page 102
5,139
WORKSHEET
Page 103
TECHNICAL INFORMATION
BATTERY CARE AND MAINTENANCE
Page 104
Battery Type
TECHNICAL INFORMATION
MONTHLY MAINTENANCE
BATTERY STATE OF CHARGE
Page 105
PERCENT OF FULL CHARGE
BATTERY INSTALLATION
BATTERY ENCLOSURES
BATTERY TEMPERATURE
Page 106
BATTERY HOOK-UPCONFIGURATIONS
SERIES CONNECTION
Page
48V INVERTER
PARALLEL CONNECTION
SERIES - PARALLEL CONNECTION
Page 108
12V INVERTER
Total Battery Capacity
Page 109
6V 6V
24V INVERTER
BATTERY CABLE INDUCTANCE
Distance Between Battery Cables Inductance
Page 110
in micro-Henries
APPLICATIONS
RESISTIVE LOADS
INDUCTIVE LOADS
Page 111
TROUBLESHOOTING GUIDE
PROBLEM
SOLUTION
Page
Page 113
Page
TROUBLESHOOTING GUIDE
PROBLEM
Page 114
TROUBLESHOOTING GUIDE
SOLUTION
TECHNICAL INFORMATION
INVERTER/CHARGER TERMINOLOGY
Page 115
Digital VoltMeter DVM
TECHNICAL INFORMATION
Page 116
TECHNICAL INFORMATION
Page 117
Stacking
TECHNICAL INFORMATION
SPECIFICATIONS AND FEATURES 60 Hz Models
Page
MODEL
General Specifications
SPECIFICATIONS AND FEATURES 50 Hz Models
Page 119
SW2612E
SW3024E SW3048E SW4548E SW3024J SW4048J SW4548A
DIMENSIONS
Page 120
TECHNICAL INFORMATION
2001 Xantrex Technology, Inc
INSTALLATION DIAGRAMS
Page 121
TECHNICAL INFORMATION
Page 122
TECHNICAL INFORMATION
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
USER SETTINGS WORKSHEETS
USER MENU
Page 123
SW Series Inverter/Charger – Model SW
SETUP MENU - 12 VDC 120 VAC/60HZ MODELS
Page 124
DEFAULT SETTINGS
USER SETTINGS
SETUP MENU – 24 VDC 120 VAC/60HZ MODELS
Page 125
DEFAULT SETTINGS
USER SETTINGS
SETUP MENU – 48 VDC 120 VAC/60HZ MODELS
Page 126
DEFAULT SETTINGS
USER SETTINGS
Page 127
TECHNICAL INFORMATION
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
APPENDIX
OPTIONS
SWRC
SWCA
SW SERIES POWER PANEL SYSTEMS
TM500 TRACE METER BATTERY STATUS MONITOR
OTHER PRODUCTS
C40 MULTI-FUNCTIONCONTROLLER
REFERENCE TABLES AND GRAPHS
Page
APPLIANCE
WATTS
Page 131
NEC AMPS2
1 TO 3 FEET ONE WAY
3 TO 5 FT ONE WAY
Battery DC Disconnect Size
Minimum Size of Copper Ground Wire
Page 132
FULL
Storage Checklist
Preparation for Storage
Page 133
Interior Storage
Page 134
APPENDIX
2001 Xantrex Technology, Inc
Telephone: 360/435-8826
WARRANTY/REPAIR INFORMATION
LIMITED WARRANTY
WARRANTY REGISTRATION
LIFE SUPPORT POLICY
WARRANTY OR REPAIR SERVICE REQUIRED
Page 136
WARRANTY/REPAIR INFORMATION
INDEX
Page 137
INDEX
Page
INDEX
Page 139
INDEX
Page
INDEX
Page 141
INDEX
Page 142
INDEX