Generac 005031-2 Description, Exploded Views and Parts Lists, Liquid-cooled25 kW Generators

Page 39
Enclosure — Drawing No. 0F1645-H

 

 

 

 

Section 7 - Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

Liquid-cooled 25 kW Generators

 

 

 

 

Enclosure — Drawing No. 0F1645-H

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

0F0783

1

DUCT INTAKE MID AL 2.5L

 

2

0F0781

1

DUCT DISCHARGE RH AL 2.5L

 

3

0F0780

1

DUCT DISCHARGE LH AL 2.5L

 

4

0C2454

34

SCREW TH-FRM M6-1 X 16 N WA Z/JS

 

5

0F0779

1

SUPPORT RADIATOR 2.5L AL

 

6

0E0072AB

1

AI INSULATION SIDE REAR CORNER POST RH

 

7

0E0072AC

1

AI INSULATION INTAKE DUCT TOP PANEL

 

8

0E0072AD

1

AI INSULATION LH SIDE REAR CORNER POST PANEL (BOTTOM)

 

9

0E5912

2

DOOR SIDE HSB AL

 

10

0F0787

1

SUPPORT RH SIDE AL 2.5L

 

11

089961

2

FOAM STRIP 3/4” WIDE X 3/16” THK (40” LG)

 

12

0A2115

4

WASHER NYLON .257

 

13

0E0072AE

1

AI NSULATION LH SIDE REAR CORNER POST PANEL (TOP)

 

14

0F0165A

1

HINGE TYPE B W/STUDS, SOCKET

 

15

0F0165

1

HINGE TYPE B W/STUDS, PIN

 

17

022097

13

WASHER LOCK M6-1/4

 

18

022473

13

WASHER FLAT 1/4-M6 ZINC

 

19

0E7570

2

GAS SPRING

 

20

0E7571

4

BALL STUD GAS SPRING MOUNT

 

21

070015

4

NUT HEX 5/16-18 LOCK

 

22

0E7662

4

SCREW WING M6-1.00 X 25

 

23

0F0164A

1

HINGE TYPE A W/STUDS, SOCKET

 

24

0F0164

1

HINGE TYPE A W/STUDS, PIN

 

25

0D2023

3

GASKET CLIP-ON SELF GRIPPING (84” LG)

 

26

078115

8

WASHER SELF LOCKING DOME

 

27

0F2179

1

KIT SAE FOAM 2.5L QUIET SOURCE

 

28

0F0788

1

ROOF 2.5L FORD AL

 

29

0E7829B

2

AI DOOR PANEL

 

30

0D3037A

1

LATCH 1/4 TURN NONLOCKING

 

31

0C7781

2

PAWL DOOR HSB

 

32

0F0786

1

SUPPORT LH SIDE AL 2.5L

 

33

0E0072Q

2

AI INSULATION RAD SUPPORT PANEL

 

34

0D3037

1

LATCH QUARTER TURN LOCKING

 

35

0E0072Y

1

AI INSULATION SIDE BRACE PANEL RH

 

36

0E0072AF

1

AI INSULATION SIDE BRACE PANEL LH

 

37

0E0072AA

1

AI INSULATION ROOF PANEL

 

38

0F0782

1

DUCT DISCHARGE MID AL 2.5L

 

39

026850

4

WASHER SHAKEPROOF EXT 1/4 STL

 

40

0912970064

2

ASSY WIRE 14AWG 7.5 #0 GRN/YEL

 

41

0912970063

2

ASSY WIRE 14AWG 7.5 #0 GRN/YEL

 

42

049813

10

NUT HEX M6 X 1.0 G8 YEL CHR

 

43

0F0784

1

CORNER POST REAR LH SIDE AL

 

44

0F0785

1

CORNER POST REAR RH SIDE AL

 

45

0E8665

1

BRACKET STIFFENER LH FRONT

 

46

0E8837

1

DOOR BATTERY COMPARTMENT

 

47

0A3359

1

SCREW BHSC M6-1.0 X 16 SS

 

48

0E8404

1

BRACKET STIFFENER RH FRONT

* ALL ITEMS NOTATED WITH “AI” ARE COMPONENTS OF 0F2179

37

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Page 38 Page 40
Contents This manual should remain with the unit SHOULD ATTEMPT INSTALLATIONLiquid-cooled,Prepackaged Standby Generators Model Number 005031-225kWINTRODUCTION AUTHORIZED SERVICE DEALER LOCATION‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICEINTRODUCTION  GENERAL HAZARDS ELECTRICAL HAZARDSWARNING  FIRE HAZARDS  EXPLOSION HAZARDS‹STANDARDS INDEX 1.4GENERATOR AC CONNECTION SYSTEMS 1.2TRANSFER SWITCH1.1GENERATOR 1.3ATS MODE AUTOMATIC OPERATIONFigure 1.4 - Low Oil Pressure Switch ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.3 LOW COOLANT LEVEL SWITCH1.8UNPACKING 1.10 SPECIFICATIONS‹1.7.6 LOW BATTERY ‹1.8.1 UNPACKING PRECAUTIONS1.13 ENGINE OIL RECOMMENDATIONS 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 - Reconfigure the Fuel System 1.11 FUEL CONSUMPTION‹2.1.1 NFPA STANDARDS 2.1STANDBY GENERATOR INSTALLATION1.15 BEFORE INSTALLATION 1.14 COOLANT RECOMMENDATIONS‹2.1.2 OTHER PUBLISHED STANDARDS 2.2GENERATOR LOCATION2.3GENERATOR MOUNTING AND SUPPORT 2.4BASIC STANDBY ELECTRIC SYSTEM2.7GROUNDING THE GENERATOR 2.9USING A “GTS” TRANSFER SWITCH2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.6TOTAL CIRCUIT ISOLATION METHOD2.10 BATTERY INSTALLATION Pos2 OFF — ATS Application‹2.10.1 VENTED BATTERIES ‹2.11.4 GENERATOR SET LUBRICATION 3.1GTS TRANSFER SWITCH‹2.11.2 TRANSFER SWITCH 2.11 PREPARATION BEFORE START-UPGTS Mode Operation ‹3.2.1 AUTO/OFF/MANUAL SWITCH‹3.2.2 FAULT INDICATOR LEDS 3.2CONTROL CONSOLE COMPONENTS‹3.2.6 SYSTEM READY LED ‹3.2.5 SET EXERCISE TIME SWITCH‹3.2.3 15 AMP FUSE ‹3.2.4 5 AMP FUSEFigure 3.2 - Engine Governor Adjustment 3.4ENGINE GOVERNOR GAIN ADJUSTMENTS3.3MANUAL TRANSFER AND START-UP 3.5MANUAL RETRANSFER AND SHUTDOWN3.7WEEKLY EXERCISE CYCLE 3.8CONTROL BOARD DIP SWITCH SETTINGSFigure 3.3 - “Set Exercise Time” Switch 3.6AUTOMATIC OPERATION‹ONCE ANNUALLY 3.9VOLTAGE REGULATOR ADJUSTMENT‹EVERY THREE MONTHS ‹ONCE EVERY SIX MONTHSFigure 4.1 - Intake Manifold Installation 4.2EXHAUST MANIFOLD PROCEDURE4.3INTAKE MANIFOLD PROCEDURE 4.4CYLINDER HEAD PROCEDURE4.6OVERLOAD PROTECTION FOR 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM‹4.7.2 BATTERY FLUID ‹4.8.2 CHECK BATTERY‹4.8.8 CHECK FAN BELT ‹4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 - Setting the Spark Plug Gap ‹4.8.7 INSPECT EXHAUST SYSTEM‹4.9.3 BATTERY MAINTENANCE 4.9MISCELLANEOUS MAINTENANCE‹4.9.1 CLEANING THE GENERATOR ‹4.9.2 BATTERYService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCETasks Level CORRECTION TROUBLESHOOTING POINTSPROBLEM CAUSESection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Section 7 - Exploded Views and Parts Lists Mounting Base - Drawing No. 0F0104-B DESCRIPTION38 3 45 39 32 18 LATCH DETAIL Enclosure - Drawing No. 0F1645-H Liquid-cooled25 kW Generators 0F0790 Control Panel 25kW - Drawing No. 0E7615-C 0F0790 RADIATOR FOR HARNESS GROUNDSTEPPER ONLYEngine - Drawing No. 0E9918-F COVER Fuel System - Drawing No. 0E9980-D LEADS LOCKTIGHT0F1659A Muffler - Drawing No. 0F2930-C Stepper Motor - Drawing No. 0E9979-C Radiator - Drawing No. 0E9965-F TO THERMOSTATADAPTER Section 8 - Installation Diagram YOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULE
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