Generac 005031-2 owner manual Exploded Views and Parts Lists, Liquid-cooled25 kW Generators

Page 45
Engine — Drawing No. 0E9918-F

Section 7 - Exploded Views and Parts Lists

Liquid-cooled 25 kW Generators

Engine — Drawing No. 0E9918-F

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E9909

REF

ENGINE 2.5L FORD

35

0E9930

1

HEAT SHIELD, EXHAUST MANIFOLD

2

0E9739

1

PULLEY, 2.5L FORD WATER PUMP

36

049821

3

SCREW SHC M8-1.25 X 30 G12.9

3

049814

8

SCREW HHC M10-1.5 X 25 G8.8

37

0E9747

1

STARTER, 12 VOLT

4

0F0001

1

CLUTCH, COOLING FAN 2.5L FORD

38

043116

5

SCREW HHC M6-1.0 X 12 G8.8

5

0D3488B

1

SERPENTINE BELT - 40.85" LENGTH

39

022473

6

WASHER FLAT 1/4-M6 ZINC

6

0A8584

1

SWITCH,OIL PRESSURE,10PSI,2POL

40

045772

2

NUT HEX M10-1.5 G8 YEL CHR

7

0E0561

1

ASSY WATER LEVEL SENSOR C/E

41

064416

2

SCREW HHC M10-1.5 X 45 G8.8

 

 

 

PL

42

0F0252

1

SPRING BUSHING

8

0A6751

1

SW-TMP 245DEG 3/8NPT

43

0E9868

1

ALTERNATOR, D.C

9

035579

1

BUSHING REDUCER 1/4 TO 1/8

44

0F0035

1

BRKT,D.C. ALTERNATOR(MACHINED)

10

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

45

026082

1

SCREW HHC 3/8-16 X 2-1/4 G5

11

0E9611

1

MANIFOLD, INTAKE (MACHINED)

46

0E9928

1

TENSIONER, D.C. ALTERNATOR

 

 

 

(STEPPER MOTOR)

47

0F0383

1

HOSE,2.5L FORD COOLANT BY-

 

0E9611A

1

MANIFOLD INTAKE MACH BOSCH32

 

 

 

 

PASS

 

 

 

(BOSCH GOV.) (NOT SHOWN)

48

057823

2

CLAMP HOSE #10 .56-1.06

12

0E9681

1

GASKET, 2.5L FORD INTAKE MAN.

49

0E9737

1

LOWER HOSE ADAPTER,2.5L FORD

13

039253

4

SCREW HHC M8-1.25 X 20 G8.8

50

0F0393

1

O-RING 1-3/16 X 1-7/16 X 1/8

14

097962

4

SCREW SHC M6-1.0 X 25 G12.9 ZP

51

045757

2

SCREW HHC M6-1.0 X 25 G8.8

15

022145

8

WASHER FLAT 5/16-M8 ZINC

52

069860C

1

HOSE OIL DRAIN ASSY 21"

16

022097

11

WASHER LOCK M6-1/4

53

048031J

REF

HOSE CLAMP BAND 5/8"

17

022129

16

WASHER LOCK M8-5/16

54

055596

1

BARBED STR 3/8NPT X 3/8

18

043107

11

SCREW HHC M8-1.25 X 25 G8.8

55

077456

1

ADAPTER M12-1.75 3/8NPT

19

022131

19

WASHER FLAT 3/8-M10 ZINC

56

052677

1

WASHER NYLON .50 X .87 X .06

20

046526

22

WASHER LOCK M10

57

049813

1

NUT HEX M6 X 1.0 G8 YEL CHR

21

052625

2

SCREW SHC M10-1.5 X 35 G12.9

58

0E9738A

1

DIPSTICK TUBE, 2.5L FORD

22

0E9708

2

ENGINE FOOT, 2.5L FORD

59

0F1132

1

COVER, R/H SIDE ENGINE

23

0E9738

1

DIPSTICK, 2.5L FORD

 

 

 

 

ADAPTOR

24

0E9929

1

BRACKET, DIPSTICK TUBE

60

0F1133

1

COVER, L/H SIDE ENGINE ADAPTOR

25

0F0230

1

FAN 16" COOLING

61*

059355

8

SCREW SHC M10-1.50 X 50 G12.9

26

0E9834

1

HARNESS, 2.5L FORD ENGINE (NOT

62

076749

1

TANK COOLANT RECOVERY

 

 

 

SHOWN)

63

029032

1

HOSE 9/32 ID (39"LG)

 

0E9834A

1

HARNESS,2.5L FORD (BOSCH GOV.)

64

0F1433

1

BRACKET,2.5L FORD WATER

 

 

 

(NOT SHOWN)

 

 

 

 

BOTTLE

27

0D5417

6

SCREW HHC M10-1.0 X 25 G10.9

65

070007

3

WASHER FLAT M6 SS

28

0E5048B

1

FLEXPLATE 2.5L FORD

66

070005

3

WASHER LOCK M6 SS

29

0E9655

1

ADAPT CASTING MACH 2.5L FORD

67

080826

3

SCREW HHC M6-1.0 X 12 SS

30

057192

4

SCREW SHC M10-1.5 X 30 G12.9

68

045771

1

NUT HEX M8-1.25 G8 YEL CHR

31

060619

2

SCREW SHC M10-1.50 X 40 G12.9

69

048031C

2

CLAMP HOSE BAND 1/4

32

0E8940

1

SPACER FLEXPLATE HSB

 

 

 

 

 

33

0E9680

1

GASKET, 2.5L FORD EXHAUST MAN.

 

* NOTE: TORQUE TO 44 FT/LBS.

 

34

0E9609

1

MANIFOLD, EXHAUST ( MACHINED)

 

 

 

 

 

43

Image 45
Contents Liquid-cooled,Prepackaged Standby Generators SHOULD ATTEMPT INSTALLATIONModel Number 005031-225kW This manual should remain with the unit‹OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹HOW TO OBTAIN SERVICE INTRODUCTIONINTRODUCTION  GENERAL HAZARDS ELECTRICAL HAZARDSWARNING  FIRE HAZARDS  EXPLOSION HAZARDS‹STANDARDS INDEX 1.1GENERATOR 1.2TRANSFER SWITCH1.3ATS MODE AUTOMATIC OPERATION 1.4GENERATOR AC CONNECTION SYSTEMS‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch‹1.7.6 LOW BATTERY 1.10 SPECIFICATIONS‹1.8.1 UNPACKING PRECAUTIONS 1.8UNPACKINGFigure 1.8 - Reconfigure the Fuel System 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR1.11 FUEL CONSUMPTION 1.13 ENGINE OIL RECOMMENDATIONS1.15 BEFORE INSTALLATION 2.1STANDBY GENERATOR INSTALLATION1.14 COOLANT RECOMMENDATIONS ‹2.1.1 NFPA STANDARDS2.3GENERATOR MOUNTING AND SUPPORT 2.2GENERATOR LOCATION2.4BASIC STANDBY ELECTRIC SYSTEM ‹2.1.2 OTHER PUBLISHED STANDARDS2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.9USING A “GTS” TRANSFER SWITCH2.6TOTAL CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATOR2.10 BATTERY INSTALLATION Pos2 OFF — ATS Application‹2.10.1 VENTED BATTERIES ‹2.11.2 TRANSFER SWITCH 3.1GTS TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹2.11.4 GENERATOR SET LUBRICATION‹3.2.2 FAULT INDICATOR LEDS ‹3.2.1 AUTO/OFF/MANUAL SWITCH3.2CONTROL CONSOLE COMPONENTS GTS Mode Operation‹3.2.3 15 AMP FUSE ‹3.2.5 SET EXERCISE TIME SWITCH‹3.2.4 5 AMP FUSE ‹3.2.6 SYSTEM READY LED3.3MANUAL TRANSFER AND START-UP 3.4ENGINE GOVERNOR GAIN ADJUSTMENTS3.5MANUAL RETRANSFER AND SHUTDOWN Figure 3.2 - Engine Governor AdjustmentFigure 3.3 - “Set Exercise Time” Switch 3.8CONTROL BOARD DIP SWITCH SETTINGS3.6AUTOMATIC OPERATION 3.7WEEKLY EXERCISE CYCLE‹EVERY THREE MONTHS 3.9VOLTAGE REGULATOR ADJUSTMENT‹ONCE EVERY SIX MONTHS ‹ONCE ANNUALLY4.3INTAKE MANIFOLD PROCEDURE 4.2EXHAUST MANIFOLD PROCEDURE4.4CYLINDER HEAD PROCEDURE Figure 4.1 - Intake Manifold Installation‹4.7.2 BATTERY FLUID 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM‹4.8.2 CHECK BATTERY 4.6OVERLOAD PROTECTION FORFigure 4.4 - Setting the Spark Plug Gap ‹4.8.11 CHANGING THE ENGINE AIR CLEANER‹4.8.7 INSPECT EXHAUST SYSTEM ‹4.8.8 CHECK FAN BELT‹4.9.1 CLEANING THE GENERATOR 4.9MISCELLANEOUS MAINTENANCE‹4.9.2 BATTERY ‹4.9.3 BATTERY MAINTENANCEService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCETasks Level PROBLEM TROUBLESHOOTING POINTSCAUSE CORRECTIONSection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Section 7 - Exploded Views and Parts Lists Mounting Base - Drawing No. 0F0104-B DESCRIPTION38 3 45 39 32 18 LATCH DETAIL Enclosure - Drawing No. 0F1645-H Liquid-cooled25 kW Generators 0F0790 Control Panel 25kW - Drawing No. 0E7615-C Liquid-cooled25 kW Generators STEPPER FOR HARNESS GROUNDONLY RADIATOREngine - Drawing No. 0E9918-F COVER Fuel System - Drawing No. 0E9980-D LEADS LOCKTIGHT0F1659A Muffler - Drawing No. 0F2930-C Stepper Motor - Drawing No. 0E9979-C Radiator - Drawing No. 0E9965-F TO THERMOSTATADAPTER Section 8 - Installation Diagram YOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULE