Generac 005031-2 Exploded Views and Parts Lists, Liquid-cooled25 kW Generators, 0F0790

Page 41
0F0790

 

 

 

 

Section 7 - Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

Liquid-cooled 25 kW Generators

 

 

 

 

 

 

Control Panel (15kW and 20kW) — Drawing No. 0F2267-D

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0F0790

1

TOP, CONTROL PANEL

 

 

2

0F0789

1

BACK & BOTTOM, CONTROL PANEL

 

 

3

0F0791

1

PANEL, FRONT 2.5L CONTROL PNL

 

 

4

0E9704

1

ASSY PCB HSB CONTROLLER 2.5L

 

 

5

067680

1

ASSY VOLTAGE REGULATOR 60HZ

 

 

6

0E6875A

2

RELAY, 12VDC C FORM W/DIODE

 

 

7

0C3910

1

XFMR 240/16V 1VA&56VA

 

 

8

048468

1

CIRCT BRK 8 X 1 ETA 46-500-P

 

 

9

0D5070A

1

ASSY PCB 2A 12V UL BATT CHRGR

 

 

10

057073

1

JUNCTION BLOCK 3/8-16

 

 

11

040213

2

PCB SUPPORT SNAP-IN 1/4”

 

 

12

0C2265

18

SCREW PHTT M4-0.7 X 12 ZYC

 

 

13

029673

1

DIO BRIDGE 25A 600V

 

 

14

0F0793

1

BRACKET, CB SIEMENS BQ

 

 

15

0E7890

1

BRKT CB MTG BACK

 

 

16

0D5541*

1

CB 0070A 2P 240V S BQ2 LL

 

 

 

 

0D5544**

1

CB 0100A 2P 240V S BQ2 LL

 

 

17

0F1264

1

ADPTR,LH SIDE WICKMAN 178.6192

 

 

18

0F1263

1

ADPTR,RH SIDE WICKMAN 178.6191

 

 

19

0F1262

2

HOLDER, FUSE WICKMANN 178.6150

 

 

20

0E7403A

1

FUSE ATO TYPE 5 AMP (TAN)

 

 

21

0E7403C

1

FUSE, ATO TYPE 15 AMP (BLUE)

 

 

22

0E2514

1

FITTING CONDUIT STR 1-1/2”

 

 

23

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

 

 

24

023897

4

WASHER FLAT #10 ZINC

 

 

25

022152

2

WASHER LOCK #10

 

 

26

051716

2

NUT HEX M5-0.8 G8 YEL CHR

 

 

27

082573

1

SWITCH ROC DPST 125V SPD

 

 

28

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

 

 

29

0C4167

REF.

BLOCK TERM 20A 14 X 6 X 1100V

 

 

30

0C2699

4

SCREW PHTT #6-32 X 3/8 ZYC

 

 

31

0C2212

1

SCREW PHTT M4-0.7 X 16 ZYC

 

 

32

047411

4

SCREW HHC M6-1.0 X 16 G8.8

 

 

33

022097

4

WASHER LOCK M6-1/4

 

 

34

022473

4

WASHER FLAT 1/4-M6 ZINC

 

 

35

0E7358

4

SCREW PPPH HI-LO #4-24 X 3/8

 

 

36

064733

2

RES MTG BRACKET

 

 

37

0F0798A

1

HARNESS, C-PNL 2.5L QS 15&20KW (NOT SHOWN)

 

 

38

0E6881

REF

SOCKET, RELAY

 

 

39

048352

1

RES 5R 5% 25W

 

 

40

0C1127

1

DECAL AVR COVER

 

 

41

0C1229

1

DECAL WARNING ELECTRICAL SHOCK

 

 

42

0F2632

1

DECAL TERMINAL BLOCK

 

 

43

0F2629

1

DECAL CONTROL HSB

 

 

44

0E7193

1

DECAL, WARNINGS HSB

 

 

45

0F6146

1

HANG TAG 2 WIRE START (NOT SHOWN)

 

 

*15KW

**20KW

39

Image 41
Contents Liquid-cooled,Prepackaged Standby Generators SHOULD ATTEMPT INSTALLATIONModel Number 005031-225kW This manual should remain with the unit‹OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹HOW TO OBTAIN SERVICE INTRODUCTIONINTRODUCTION WARNING   GENERAL HAZARDSELECTRICAL HAZARDS ‹STANDARDS INDEX FIRE HAZARDS EXPLOSION HAZARDS 1.1GENERATOR 1.2TRANSFER SWITCH1.3ATS MODE AUTOMATIC OPERATION 1.4GENERATOR AC CONNECTION SYSTEMS‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch‹1.7.6 LOW BATTERY 1.10 SPECIFICATIONS‹1.8.1 UNPACKING PRECAUTIONS 1.8UNPACKINGFigure 1.8 - Reconfigure the Fuel System 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR1.11 FUEL CONSUMPTION 1.13 ENGINE OIL RECOMMENDATIONS1.15 BEFORE INSTALLATION 2.1STANDBY GENERATOR INSTALLATION1.14 COOLANT RECOMMENDATIONS ‹2.1.1 NFPA STANDARDS2.3GENERATOR MOUNTING AND SUPPORT 2.2GENERATOR LOCATION2.4BASIC STANDBY ELECTRIC SYSTEM ‹2.1.2 OTHER PUBLISHED STANDARDS2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.9USING A “GTS” TRANSFER SWITCH2.6TOTAL CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATOR‹2.10.1 VENTED BATTERIES 2.10 BATTERY INSTALLATIONPos2 OFF — ATS Application ‹2.11.2 TRANSFER SWITCH 3.1GTS TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹2.11.4 GENERATOR SET LUBRICATION‹3.2.2 FAULT INDICATOR LEDS ‹3.2.1 AUTO/OFF/MANUAL SWITCH3.2CONTROL CONSOLE COMPONENTS GTS Mode Operation‹3.2.3 15 AMP FUSE ‹3.2.5 SET EXERCISE TIME SWITCH‹3.2.4 5 AMP FUSE ‹3.2.6 SYSTEM READY LED3.3MANUAL TRANSFER AND START-UP 3.4ENGINE GOVERNOR GAIN ADJUSTMENTS3.5MANUAL RETRANSFER AND SHUTDOWN Figure 3.2 - Engine Governor AdjustmentFigure 3.3 - “Set Exercise Time” Switch 3.8CONTROL BOARD DIP SWITCH SETTINGS3.6AUTOMATIC OPERATION 3.7WEEKLY EXERCISE CYCLE‹EVERY THREE MONTHS 3.9VOLTAGE REGULATOR ADJUSTMENT‹ONCE EVERY SIX MONTHS ‹ONCE ANNUALLY4.3INTAKE MANIFOLD PROCEDURE 4.2EXHAUST MANIFOLD PROCEDURE4.4CYLINDER HEAD PROCEDURE Figure 4.1 - Intake Manifold Installation‹4.7.2 BATTERY FLUID 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM‹4.8.2 CHECK BATTERY 4.6OVERLOAD PROTECTION FORFigure 4.4 - Setting the Spark Plug Gap ‹4.8.11 CHANGING THE ENGINE AIR CLEANER‹4.8.7 INSPECT EXHAUST SYSTEM ‹4.8.8 CHECK FAN BELT‹4.9.1 CLEANING THE GENERATOR 4.9MISCELLANEOUS MAINTENANCE‹4.9.2 BATTERY ‹4.9.3 BATTERY MAINTENANCEService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCETasks Level PROBLEM TROUBLESHOOTING POINTSCAUSE CORRECTIONSection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Section 7 - Exploded Views and Parts Lists Mounting Base - Drawing No. 0F0104-B DESCRIPTION38 3 45 39 32 18 LATCH DETAIL Enclosure - Drawing No. 0F1645-H Liquid-cooled25 kW Generators 0F0790 Control Panel 25kW - Drawing No. 0E7615-C Liquid-cooled25 kW Generators STEPPER FOR HARNESS GROUNDONLY RADIATOREngine - Drawing No. 0E9918-F COVER Fuel System - Drawing No. 0E9980-D LEADS LOCKTIGHT0F1659A Muffler - Drawing No. 0F2930-C Stepper Motor - Drawing No. 0E9979-C ADAPTER Radiator - Drawing No. 0E9965-FTO THERMOSTAT Section 8 - Installation Diagram CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULE