Generac 005031-2 owner manual Exploded Views and Parts Lists, Liquid-cooled25 kW Generators

Page 47
Fuel System — Drawing No. 0E9980-D

 

 

 

 

Section 7 - Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

Liquid-cooled 25 kW Generators

 

 

 

 

 

 

Fuel System — Drawing No. 0E9980-D

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0E8456

1

BRACKET FUEL REGULATOR

 

 

2

075580

1

FLANGE FUEL INLET

 

 

3

0E9967

1

ASSY FUEL REG 2.5L FRD N/G-L/P

 

 

4

039253

4

SCREW HHC M8-1.25 X 20 G8.8

 

 

5

022145

2

WASHER FLAT 5/16 ZINC

 

 

6

022129

6

WASHER LOCK M8-5/16

 

 

7

045771

2

NUT HEX M8-1.25 G8 YEL CHR

 

 

8 *

0F1570

1

BODY CARBURETOR ASSEMBLY

 

 

9

0A6344

1

BARBED EL 90 1/8 NPT X 3/8

 

 

10

0F3994

REF.

PCV VALVE 2.5L FORD

 

 

11

0E1056

1

FUEL HOSE ASSM. NAT. GAS/L.P.V.

 

 

12

0F0397

1

HOSE CRANKCASE BREATHER

 

 

13

0A5547

1

COVER AIR CLEANER

 

 

14

048031C

2

CLAMP HOSE BAND 1/4

 

 

15

0D1509

1

DECAL INLET PRESSURE

 

 

16 *

0E0591

1

ADAPTER CARB. TO AIR CLNR

 

 

17

059402

1

FILTER ELEMENT

 

 

18

037561

1

NUT WING 1/4-20 NYLK

 

 

19

0E1028A

1

CARBURETOR ASSY. 2.5L FORD

 

 

20

059401

1

CARBURETOR GASKET

 

 

21 *

091526

4

SCREW PPHM M5-0.8 X 12 ZNC

 

 

22 *

049226

4

WASHER LOCK M5

 

 

23

026307

1

ELBOW 90D STREET 3/4

 

 

24

062522

1

STUD TH 1/4-20 X 3 G2 ZNC FULL

 

 

25

022127

1

NUT HEX 1/4-20 STEEL

 

 

26

022259

2

NUT HEX 5/16-18 STEEL

 

 

27

050279

1

DECAL FUEL INLET NG

 

 

28

0A6125

2

STUD 5/16-18 X 1.25 F THR

 

 

29

0C2454

3

SCREW TH-FRM M6-1 X 16 N WA Z/JS

 

 

30*

0E1104

1

GASKET, AIR CLEANER ADAPTER

 

 

31*

0E0668

1

O-RING 2-028 1.38 X 1.50 X .06

 

 

32*

0E0590A

1

VENTURI 20MM

 

 

33*

0C5133

1

0-RING 29.82 X 2.62

 

 

34*

0E0665

1

SCREW THROTTLE PIN STOP

 

 

35*

0E1108

1

THROTTLE ARM REWORK

 

 

36*

033138

1

SCREW HHM #10-32 X 5/8

 

 

37*

022152

1

WASHER LOCK #10

 

 

38*

0E0645

1

LEVER,THROTTLE STOP

 

 

39*

034339

1

BARBED EL 90 3/8 NPT X 5/8

 

 

40

059194

1

HOSE 5/8 ID LPG & NG (24" LG)

 

 

41

057823

2

CLAMP HOSE #10 .56 - 1.06

 

 

42

0F0382

1

HOSE 3/8" 90 DEG 2.5L PVC

 

 

* INCLUDED IN ITEM 19 (CARBURETOR ASSY )

45

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Contents This manual should remain with the unit SHOULD ATTEMPT INSTALLATIONLiquid-cooled,Prepackaged Standby Generators Model Number 005031-225kWINTRODUCTION AUTHORIZED SERVICE DEALER LOCATION‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICEINTRODUCTION WARNING   GENERAL HAZARDSELECTRICAL HAZARDS ‹STANDARDS INDEX FIRE HAZARDS EXPLOSION HAZARDS 1.4GENERATOR AC CONNECTION SYSTEMS 1.2TRANSFER SWITCH1.1GENERATOR 1.3ATS MODE AUTOMATIC OPERATIONFigure 1.4 - Low Oil Pressure Switch ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.3 LOW COOLANT LEVEL SWITCH1.8UNPACKING 1.10 SPECIFICATIONS‹1.7.6 LOW BATTERY ‹1.8.1 UNPACKING PRECAUTIONS1.13 ENGINE OIL RECOMMENDATIONS 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 - Reconfigure the Fuel System 1.11 FUEL CONSUMPTION‹2.1.1 NFPA STANDARDS 2.1STANDBY GENERATOR INSTALLATION1.15 BEFORE INSTALLATION 1.14 COOLANT RECOMMENDATIONS‹2.1.2 OTHER PUBLISHED STANDARDS 2.2GENERATOR LOCATION2.3GENERATOR MOUNTING AND SUPPORT 2.4BASIC STANDBY ELECTRIC SYSTEM2.7GROUNDING THE GENERATOR 2.9USING A “GTS” TRANSFER SWITCH2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.6TOTAL CIRCUIT ISOLATION METHOD‹2.10.1 VENTED BATTERIES 2.10 BATTERY INSTALLATIONPos2 OFF — ATS Application ‹2.11.4 GENERATOR SET LUBRICATION 3.1GTS TRANSFER SWITCH‹2.11.2 TRANSFER SWITCH 2.11 PREPARATION BEFORE START-UPGTS Mode Operation ‹3.2.1 AUTO/OFF/MANUAL SWITCH‹3.2.2 FAULT INDICATOR LEDS 3.2CONTROL CONSOLE COMPONENTS‹3.2.6 SYSTEM READY LED ‹3.2.5 SET EXERCISE TIME SWITCH‹3.2.3 15 AMP FUSE ‹3.2.4 5 AMP FUSEFigure 3.2 - Engine Governor Adjustment 3.4ENGINE GOVERNOR GAIN ADJUSTMENTS3.3MANUAL TRANSFER AND START-UP 3.5MANUAL RETRANSFER AND SHUTDOWN3.7WEEKLY EXERCISE CYCLE 3.8CONTROL BOARD DIP SWITCH SETTINGSFigure 3.3 - “Set Exercise Time” Switch 3.6AUTOMATIC OPERATION‹ONCE ANNUALLY 3.9VOLTAGE REGULATOR ADJUSTMENT‹EVERY THREE MONTHS ‹ONCE EVERY SIX MONTHSFigure 4.1 - Intake Manifold Installation 4.2EXHAUST MANIFOLD PROCEDURE4.3INTAKE MANIFOLD PROCEDURE 4.4CYLINDER HEAD PROCEDURE4.6OVERLOAD PROTECTION FOR 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM‹4.7.2 BATTERY FLUID ‹4.8.2 CHECK BATTERY‹4.8.8 CHECK FAN BELT ‹4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 - Setting the Spark Plug Gap ‹4.8.7 INSPECT EXHAUST SYSTEM‹4.9.3 BATTERY MAINTENANCE 4.9MISCELLANEOUS MAINTENANCE‹4.9.1 CLEANING THE GENERATOR ‹4.9.2 BATTERYService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCETasks Level CORRECTION TROUBLESHOOTING POINTSPROBLEM CAUSESection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Section 7 - Exploded Views and Parts Lists Mounting Base - Drawing No. 0F0104-B DESCRIPTION38 3 45 39 32 18 LATCH DETAIL Enclosure - Drawing No. 0F1645-H Liquid-cooled25 kW Generators 0F0790 Control Panel 25kW - Drawing No. 0E7615-C 0F0790 RADIATOR FOR HARNESS GROUNDSTEPPER ONLYEngine - Drawing No. 0E9918-F COVER Fuel System - Drawing No. 0E9980-D LEADS LOCKTIGHT0F1659A Muffler - Drawing No. 0F2930-C Stepper Motor - Drawing No. 0E9979-C ADAPTER Radiator - Drawing No. 0E9965-FTO THERMOSTAT Section 8 - Installation Diagram CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULE
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