Generac 005031-2 owner manual Exploded Views and Parts Lists, Liquid-cooled25 kW Generators

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Muffler — Drawing No. 0F2930-C

Section 7 - Exploded Views and Parts Lists

Liquid-cooled 25 kW Generators

Muffler — Drawing No. 0F2930-C

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	5	4	24
7	6
7			11
			11
	3		13
			13	15
17				15
17
20
20			12
19
11			20
			20
5	4		6	18
	4

6
7

15 14 16

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8

	10
2	21
	21
	22
	23

ITEM	PART NO.	QTY.	DESCRIPTION		ITEM	PART NO.	QTY.	DESCRIPTION
1	0F2912	1	PIPE MUFFLER OUT	13		042568	4	SCREW HHC M6-1.0 X 20 G8.8
2	0F2869	1	PIPE EXHAUST 2.5L FORD	14		022097	4	WASHER LOCK M6-1/4
3	0F2823	1	MUFFLER 2.5L FORD	15		022473	8	WASHER FLAT 1/4-M6 ZINC
4	036434	2	BOLT U 5/16-18 X 2.09	16		049813	4	NUT HEX M6 X 1.0 G8 YEL CHR
5	036449	2	SADDLE 2 INCH	17		039253	2	SCREW HHC M8-1.25 X 20 G8.8
6	022129	6	WASHER LOCK M8-5/16	18		045771	2	NUT HEX M8-1.25 G8 YEL CHR
7	022259	4	NUT HEX 5/16-18 STEEL	19		0A4010	1	SCREW HHC M8-1.25 X 60 G8.8 FT
8	0E0170A	1	EXHAUST BLANKET 800MM	20		022145	5	WASHER FLAT 5/16-M8 ZINC
9	044149	1	GASKET EXHAUST RING	21		022131	2	WASHER FLAT 3/8-M10 ZINC
10	0E8816	1	EXHAUST FLANGE 2” PIPE	22		085917	2	WASHER LOCK 3/8 SS
11	0F2925	2	STRAP MUFFLER	23		0D2611	2	SCREW HHC 3/8-16 X 1-3/4 SS
12	0F2926	1	BRACKET, MUFFLER	24		052858	1	NUT TOP LOCK FL M8-1.25

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Contents Model Number 005031-225kW SHOULD ATTEMPT INSTALLATIONLiquid-cooled,Prepackaged Standby Generators This manual should remain with the unit‹HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATION‹OPERATION AND MAINTENANCE INTRODUCTIONINTRODUCTION WARNING   GENERAL HAZARDSELECTRICAL HAZARDS ‹STANDARDS INDEX FIRE HAZARDS EXPLOSION HAZARDS 1.3ATS MODE AUTOMATIC OPERATION 1.2TRANSFER SWITCH1.1GENERATOR 1.4GENERATOR AC CONNECTION SYSTEMS‹1.7.3 LOW COOLANT LEVEL SWITCH ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH Figure 1.4 - Low Oil Pressure Switch‹1.8.1 UNPACKING PRECAUTIONS 1.10 SPECIFICATIONS‹1.7.6 LOW BATTERY 1.8UNPACKING1.11 FUEL CONSUMPTION 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 - Reconfigure the Fuel System 1.13 ENGINE OIL RECOMMENDATIONS1.14 COOLANT RECOMMENDATIONS 2.1STANDBY GENERATOR INSTALLATION1.15 BEFORE INSTALLATION ‹2.1.1 NFPA STANDARDS2.4BASIC STANDBY ELECTRIC SYSTEM 2.2GENERATOR LOCATION2.3GENERATOR MOUNTING AND SUPPORT ‹2.1.2 OTHER PUBLISHED STANDARDS2.6TOTAL CIRCUIT ISOLATION METHOD 2.9USING A “GTS” TRANSFER SWITCH2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATOR‹2.10.1 VENTED BATTERIES 2.10 BATTERY INSTALLATIONPos2 OFF — ATS Application 2.11 PREPARATION BEFORE START-UP 3.1GTS TRANSFER SWITCH‹2.11.2 TRANSFER SWITCH ‹2.11.4 GENERATOR SET LUBRICATION3.2CONTROL CONSOLE COMPONENTS ‹3.2.1 AUTO/OFF/MANUAL SWITCH‹3.2.2 FAULT INDICATOR LEDS GTS Mode Operation‹3.2.4 5 AMP FUSE ‹3.2.5 SET EXERCISE TIME SWITCH‹3.2.3 15 AMP FUSE ‹3.2.6 SYSTEM READY LED3.5MANUAL RETRANSFER AND SHUTDOWN 3.4ENGINE GOVERNOR GAIN ADJUSTMENTS3.3MANUAL TRANSFER AND START-UP Figure 3.2 - Engine Governor Adjustment3.6AUTOMATIC OPERATION 3.8CONTROL BOARD DIP SWITCH SETTINGSFigure 3.3 - “Set Exercise Time” Switch 3.7WEEKLY EXERCISE CYCLE‹ONCE EVERY SIX MONTHS 3.9VOLTAGE REGULATOR ADJUSTMENT‹EVERY THREE MONTHS ‹ONCE ANNUALLY4.4CYLINDER HEAD PROCEDURE 4.2EXHAUST MANIFOLD PROCEDURE4.3INTAKE MANIFOLD PROCEDURE Figure 4.1 - Intake Manifold Installation‹4.8.2 CHECK BATTERY 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM‹4.7.2 BATTERY FLUID 4.6OVERLOAD PROTECTION FOR‹4.8.7 INSPECT EXHAUST SYSTEM ‹4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 - Setting the Spark Plug Gap ‹4.8.8 CHECK FAN BELT‹4.9.2 BATTERY 4.9MISCELLANEOUS MAINTENANCE‹4.9.1 CLEANING THE GENERATOR ‹4.9.3 BATTERY MAINTENANCE4.10 SCHEDULED MAINTENANCE Service Maintenance Interval InformationTasks Level CAUSE TROUBLESHOOTING POINTSPROBLEM CORRECTIONSection 6 - Electrical Data Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW GeneratorsSection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW GeneratorsSection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW GeneratorsSection 6 - Electrical Data Section 7 - Exploded Views and Parts Lists DESCRIPTION Mounting Base - Drawing No. 0F0104-B38 3 45 39 32 18 LATCH DETAIL Enclosure - Drawing No. 0F1645-H Section 7 - Exploded Views and Parts Lists 0F0790 Control Panel 25kW - Drawing No. 0E7615-C Control Panel 25kW - Drawing No. 0E7615-C ONLY FOR HARNESS GROUNDSTEPPER RADIATOREngine - Drawing No. 0E9918-F COVER Fuel System - Drawing No. 0E9980-D LOCKTIGHT LEADS0F1659A Muffler - Drawing No. 0F2930-C Stepper Motor - Drawing No. 0E9979-C ADAPTER Radiator - Drawing No. 0E9965-FTO THERMOSTAT Section 8 - Installation Diagram CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING