Generac 005031-2 Description, Exploded Views and Parts Lists, Liquid-cooled25 kW Generators

Page 37
Mounting Base — Drawing No. 0F0104-B

 

 

 

 

Section 7 - Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

Liquid-cooled 25 kW Generators

 

 

 

 

 

 

Mounting Base — Drawing No. 0F0104-B

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0F1705

1

SUPPORT BATTERY TRAY

 

 

2

0E8834

1

HOLD DOWN BATTERY

 

 

3

0E9911

1

ASSEMBLY BATTERY TRAY

 

 

4

049813

1

NUT HEX M6 X 1.0 G8 YEL CHR

 

 

5

022097

4

WASHER LOCK M6-1/4

 

 

6

026850

2

WASHER SHAKEPROOF EXT 1/4 STL

 

 

7

055414

1

LUG SLDLSS #2-#8 X 17/64 CU

 

 

8

022473

4

WASHER FLAT 1/4-M6 ZINC

 

 

9

047411

4

SCREW HHC M6-1.0 X 16 G8.8

 

 

10

052860

4

NUT FLANGED HEX M12-1.75

 

 

11

052251

4

DAMPENER VIBRATION 40 BLUE

 

 

12

052257

4

SPACER .49 X .62 X 1.87 PWDR/ZNC

 

 

13

052252

4

DAMPENER VIBRATION

 

 

14

052259

4

WASHER FLAT M12

 

 

15

052891

4

SCREW HHC M12-1.75 X 80 G8.8

 

 

16

0536210261

1

ASSY WIRE #0 12.00”

 

 

17

074906

1

SCREW HHTT M6-1.0 X 20 BP

 

 

18

077483

REF

BATT 12VDC 75-AH 26 (NOT SHOWN)

 

 

19

0F0796

3

BRACKET CONTROL PANEL SUPPORT

 

 

20

025507

3

WASHER SHAKEPROOF EXT 7/16 STL

 

 

21

060619

1

SCREW SHC M10-1.50 X 40 G12.9

 

 

22

046526

1

WASHER LOCK M10

 

 

23

022131

1

WASHER FLAT 3/8-M10 ZINC

 

 

24

021991

1

EARTH STRAP

 

 

25

038805G

1

CABLE BATT BLK #1 X 41.50

 

 

26

050331

REF

BATTERY POST COVER (BLACK)

 

 

27

050331A

REF

BATTERY POST COVER (RED)

 

 

28

038804J

1

CABLE BATT RED #1 X 40.50

 

 

29

045771

REF

NUT HEX M8-1.25 G8 YEL CHR

 

 

30

022129

REF

WASHER LOCK M8-5/16

 

 

31

027482

1

WASHER SHAKEPROOF EXT 5/16 STL

 

 

32

075763

1

BOOT BATTERY CABLE

 

 

33

0E9748A

1

ASSY MTG BASE 2.5L AL ENCL

 

 

34

0F0795

3

SUPPORT CONTROL PANEL 2.5L

 

 

35

0C2454

33

SCREW THF M6-1 X 16 N WA Z/JS

 

 

36

065852

1

SPRING CLIP HOLDER .37-.62

 

 

37

045764

1

SCREW HHTT M4-0.7 X 8 BP

 

 

35

Page 36 Page 38
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Page 36 Page 38
Contents Liquid-cooled,Prepackaged Standby Generators SHOULD ATTEMPT INSTALLATIONModel Number 005031-225kW This manual should remain with the unit‹OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹HOW TO OBTAIN SERVICE INTRODUCTIONINTRODUCTION ELECTRICAL HAZARDS  GENERAL HAZARDSWARNING   EXPLOSION HAZARDS FIRE HAZARDS‹STANDARDS INDEX 1.1GENERATOR 1.2TRANSFER SWITCH1.3ATS MODE AUTOMATIC OPERATION 1.4GENERATOR AC CONNECTION SYSTEMS‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch‹1.7.6 LOW BATTERY 1.10 SPECIFICATIONS‹1.8.1 UNPACKING PRECAUTIONS 1.8UNPACKINGFigure 1.8 - Reconfigure the Fuel System 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR1.11 FUEL CONSUMPTION 1.13 ENGINE OIL RECOMMENDATIONS1.15 BEFORE INSTALLATION 2.1STANDBY GENERATOR INSTALLATION1.14 COOLANT RECOMMENDATIONS ‹2.1.1 NFPA STANDARDS2.3GENERATOR MOUNTING AND SUPPORT 2.2GENERATOR LOCATION2.4BASIC STANDBY ELECTRIC SYSTEM ‹2.1.2 OTHER PUBLISHED STANDARDS2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.9USING A “GTS” TRANSFER SWITCH2.6TOTAL CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATORPos2 OFF — ATS Application 2.10 BATTERY INSTALLATION‹2.10.1 VENTED BATTERIES ‹2.11.2 TRANSFER SWITCH 3.1GTS TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹2.11.4 GENERATOR SET LUBRICATION‹3.2.2 FAULT INDICATOR LEDS ‹3.2.1 AUTO/OFF/MANUAL SWITCH3.2CONTROL CONSOLE COMPONENTS GTS Mode Operation‹3.2.3 15 AMP FUSE ‹3.2.5 SET EXERCISE TIME SWITCH‹3.2.4 5 AMP FUSE ‹3.2.6 SYSTEM READY LED3.3MANUAL TRANSFER AND START-UP 3.4ENGINE GOVERNOR GAIN ADJUSTMENTS3.5MANUAL RETRANSFER AND SHUTDOWN Figure 3.2 - Engine Governor AdjustmentFigure 3.3 - “Set Exercise Time” Switch 3.8CONTROL BOARD DIP SWITCH SETTINGS3.6AUTOMATIC OPERATION 3.7WEEKLY EXERCISE CYCLE‹EVERY THREE MONTHS 3.9VOLTAGE REGULATOR ADJUSTMENT‹ONCE EVERY SIX MONTHS ‹ONCE ANNUALLY4.3INTAKE MANIFOLD PROCEDURE 4.2EXHAUST MANIFOLD PROCEDURE4.4CYLINDER HEAD PROCEDURE Figure 4.1 - Intake Manifold Installation‹4.7.2 BATTERY FLUID 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM‹4.8.2 CHECK BATTERY 4.6OVERLOAD PROTECTION FORFigure 4.4 - Setting the Spark Plug Gap ‹4.8.11 CHANGING THE ENGINE AIR CLEANER‹4.8.7 INSPECT EXHAUST SYSTEM ‹4.8.8 CHECK FAN BELT‹4.9.1 CLEANING THE GENERATOR 4.9MISCELLANEOUS MAINTENANCE‹4.9.2 BATTERY ‹4.9.3 BATTERY MAINTENANCEService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCETasks Level PROBLEM TROUBLESHOOTING POINTSCAUSE CORRECTIONSection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical DataSection 6 - Electrical Data Section 7 - Exploded Views and Parts Lists Mounting Base - Drawing No. 0F0104-B DESCRIPTION38 3 45 39 32 18 LATCH DETAIL Enclosure - Drawing No. 0F1645-H Liquid-cooled25 kW Generators 0F0790 Control Panel 25kW - Drawing No. 0E7615-C Liquid-cooled25 kW Generators STEPPER FOR HARNESS GROUNDONLY RADIATOREngine - Drawing No. 0E9918-F COVER Fuel System - Drawing No. 0E9980-D LEADS LOCKTIGHT0F1659A Muffler - Drawing No. 0F2930-C Stepper Motor - Drawing No. 0E9979-C TO THERMOSTAT Radiator - Drawing No. 0E9965-FADAPTER Section 8 - Installation Diagram PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULE
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