Generac 005031-2 Exploded Views and Parts Lists, Liquid-cooled25 kW Generators, To Thermostat

Page 52
Radiator — Drawing No. 0E9965-F

Section 7 - Exploded Views and Parts Lists

Liquid-cooled 25 kW Generators

Radiator — Drawing No. 0E9965-F

1

 

 

 

 

 

 

 

19

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

11

 

5

 

 

 

 

 

12

 

 

 

 

 

 

 

2

 

14

 

 

 

 

 

 

 

 

 

 

26

 

 

5

TO THERMOSTAT

 

 

 

 

 

 

ADAPTER

 

 

 

18

 

9

8 10

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

TO BASE OF

 

 

 

 

 

5

WATER INLET

 

 

 

 

 

 

 

 

 

25

 

 

 

TUBE (ON BLOCK)

 

 

 

 

 

5

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

24

 

 

 

 

15

 

3

27

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

4

 

 

 

17

 

21

 

 

6

 

 

 

 

 

 

 

 

 

 

 

9

27

 

 

 

 

 

 

8 10

 

24

 

 

 

 

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E9769

REF

SUPPORT RADIATOR 2.5L FORD

15

0E9833

1

HOSE, 2.5L FORD LOWER

 

0F0779

REF

SUPPORT RADIATOR 2.5L AL

 

 

 

 

RADIATOR

 

0E9769A

REF

SUPPORT RADIATOR 2.5L FORD

16

035461

1

BARBED STR 1/4 NPT X 3/8

 

 

 

ALM

17

069860C

1

HOSE OIL DRAIN ASSY 21”

2

0E9837

1

RADIATOR 2.5L FORD

18

0A7275

4

FOAM 1.5 X 1 ADHESIVE BACKING

3

0F0123

1

VENTURI 16” FAN 2.5L FORD

 

 

 

 

(21.5” LG)

4

0F0118

1

GUARD FAN 2.5L FORD

19

031669

4

BOLT CARR 1/4-20 X 1-3/4 JS500

5

099502

4

CLAMP HOSE #24 B1.06-2.00

20

065852

1

SPRING CLIP HOLDER .37-.62

6

0C2454

REF.

SCREW THF M6-1 X 16 N WA Z/JS

21

0A2111

1

SCREW SWAGE 10-32 X 5/16 Z/YC

7

052250

2

TAPE FOAM 1 X 1(21” LG)

24

0C2454

6

SCREW TH-FRM M6-1 X 16 N WA

8

022097

8

WASHER LOCK M6-1/4

 

 

 

 

Z/JS

9

022473

12

WASHER FLAT 1/4 ZINC

25

022287

4

SCREW HHC 1/4-20 X 3/4 G5

10

022127

8

NUT HEX 1/4-20 STEEL

26

077992

REF

NUT HEX LOCK M6-1.0 SS NY INS

11

046627

1

CAP RADIATOR

27

050275

2

DECAL WARNING-FAN

12

060035

4

SPACER .41 X .75 X .87 ST/ZNC

 

 

 

 

 

14

0F0127

1

HOSE, UPPER RADIATOR 174MM

 

 

 

 

 

 

 

 

TAL

 

 

 

 

 

50

Image 52
Contents SHOULD ATTEMPT INSTALLATION Liquid-cooled,Prepackaged Standby GeneratorsModel Number 005031-225kW This manual should remain with the unitAUTHORIZED SERVICE DEALER LOCATION ‹OPERATION AND MAINTENANCE‹HOW TO OBTAIN SERVICE INTRODUCTIONINTRODUCTION ELECTRICAL HAZARDS  GENERAL HAZARDSWARNING   EXPLOSION HAZARDS FIRE HAZARDS‹STANDARDS INDEX 1.2TRANSFER SWITCH 1.1GENERATOR1.3ATS MODE AUTOMATIC OPERATION 1.4GENERATOR AC CONNECTION SYSTEMS‹1.7.1 LOW OIL PRESSURE SWITCH ‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH‹1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch1.10 SPECIFICATIONS ‹1.7.6 LOW BATTERY‹1.8.1 UNPACKING PRECAUTIONS 1.8UNPACKING1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR Figure 1.8 - Reconfigure the Fuel System1.11 FUEL CONSUMPTION 1.13 ENGINE OIL RECOMMENDATIONS2.1STANDBY GENERATOR INSTALLATION 1.15 BEFORE INSTALLATION1.14 COOLANT RECOMMENDATIONS ‹2.1.1 NFPA STANDARDS2.2GENERATOR LOCATION 2.3GENERATOR MOUNTING AND SUPPORT2.4BASIC STANDBY ELECTRIC SYSTEM ‹2.1.2 OTHER PUBLISHED STANDARDS2.9USING A “GTS” TRANSFER SWITCH 2.5EMERGENCY CIRCUIT ISOLATION METHOD2.6TOTAL CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATORPos2 OFF — ATS Application 2.10 BATTERY INSTALLATION‹2.10.1 VENTED BATTERIES 3.1GTS TRANSFER SWITCH ‹2.11.2 TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹2.11.4 GENERATOR SET LUBRICATION‹3.2.1 AUTO/OFF/MANUAL SWITCH ‹3.2.2 FAULT INDICATOR LEDS3.2CONTROL CONSOLE COMPONENTS GTS Mode Operation‹3.2.5 SET EXERCISE TIME SWITCH ‹3.2.3 15 AMP FUSE‹3.2.4 5 AMP FUSE ‹3.2.6 SYSTEM READY LED3.4ENGINE GOVERNOR GAIN ADJUSTMENTS 3.3MANUAL TRANSFER AND START-UP3.5MANUAL RETRANSFER AND SHUTDOWN Figure 3.2 - Engine Governor Adjustment3.8CONTROL BOARD DIP SWITCH SETTINGS Figure 3.3 - “Set Exercise Time” Switch3.6AUTOMATIC OPERATION 3.7WEEKLY EXERCISE CYCLE3.9VOLTAGE REGULATOR ADJUSTMENT ‹EVERY THREE MONTHS‹ONCE EVERY SIX MONTHS ‹ONCE ANNUALLY4.2EXHAUST MANIFOLD PROCEDURE 4.3INTAKE MANIFOLD PROCEDURE4.4CYLINDER HEAD PROCEDURE Figure 4.1 - Intake Manifold Installation4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM ‹4.7.2 BATTERY FLUID‹4.8.2 CHECK BATTERY 4.6OVERLOAD PROTECTION FOR‹4.8.11 CHANGING THE ENGINE AIR CLEANER Figure 4.4 - Setting the Spark Plug Gap‹4.8.7 INSPECT EXHAUST SYSTEM ‹4.8.8 CHECK FAN BELT4.9MISCELLANEOUS MAINTENANCE ‹4.9.1 CLEANING THE GENERATOR‹4.9.2 BATTERY ‹4.9.3 BATTERY MAINTENANCE4.10 SCHEDULED MAINTENANCE Service Maintenance Interval InformationTasks Level TROUBLESHOOTING POINTS PROBLEMCAUSE CORRECTIONSection 6 - Electrical Data Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW GeneratorsSection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW GeneratorsSection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW GeneratorsSection 6 - Electrical Data Section 7 - Exploded Views and Parts Lists DESCRIPTION Mounting Base - Drawing No. 0F0104-B38 3 45 39 32 18 LATCH DETAIL Enclosure - Drawing No. 0F1645-H Section 7 - Exploded Views and Parts Lists 0F0790 Control Panel 25kW - Drawing No. 0E7615-C Section 7 - Exploded Views and Parts Lists FOR HARNESS GROUND STEPPERONLY RADIATOREngine - Drawing No. 0E9918-F COVER Fuel System - Drawing No. 0E9980-D LOCKTIGHT LEADS0F1659A Muffler - Drawing No. 0F2930-C Stepper Motor - Drawing No. 0E9979-C TO THERMOSTAT Radiator - Drawing No. 0E9965-FADAPTER Section 8 - Installation Diagram PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING