Generac 04077-01, 04109-1, 04079-1, 00789-1, 00844-1 manual Generators and GTS Transfer Switches

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Section 1 — Installation

Guardian Air-cooled Generators

Figure 1.11 – Interconnection With GTS Transfer Switch (100A, y-type)

1.12 GENERATORS AND GTS TRANSFER SWITCHES

Guardian generators (this DOES NOT APPLY to single- phase sound attenuated units) may be installed with either a prepackaged transfer switch or with a stan- dard GTS-type automatic transfer switch (Figure 1.11). You can do this by connecting generator control console terminals 178 and 183 to identically num- bered terminals in the GTS switch. Turn dip switch #2 “Remote Not Auto” to the ON position on the generator control printed circuit board.

NOTE:

The enclosure roof will need to be removed to gain access to the printed circuit board.

When a Guardian generator is installed with a stan- dard GTS-type switch, solid-state circuit boards in the transfer switch control automatic operation. For automatic operating sequences, parameters and timing, refer to the appropriate GTS transfer switch manual.

Automatic operation for Guardian generators installed with prepackaged transfer switches is controlled by a control module circuit board in the control panel. Refer to the “Operation” section of this manual.

1.13 CONTROL CIRCUIT INTERCONNECTIONS

For 6 kw, 8 kW and 10 kW units (not including sound attenuated), these interconnections consist of “Utility” and leads 23 and 194 (see Figure 1.9, Page 13). These four leads must be routed in con- duit that is separate from the generator AC power leads. Control lead functions may be briefly described as follows:

1.Utility 1 and Utility 2: Deliver utility source power to the generator's logic circuit board.

2.Leads 23 and 194: After the generator starts, the logic circuit board in control panel delivers a “transfer” signal via these two leads.

When logic circuit board action closes this circuit, it causes transfer switch main contacts to activate and connect load circuits to generator output.

When utility source voltage is restored, logic board opens leads 23 and 194 circuit. Loads are then transferred back to utility circuit.

NOTE:

Recommended size of control circuit leads (Utility 1 and 2, and 23 and 194) is No. 14 AWG stranded copper wire.

14 Generac® Power Systems, Inc.

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Contents Installation, Start-up and Adjustment Manual Operation and Maintenance HOW to Obtain ServiceIntroduction Authorized Dealer LocationInstallation Post-installationStart-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards Electrical Hazards Introduction to Installation UnpackingBefore Installation Lifting the GeneratorEngine OIL Recommendations Gaseous Fuel SystemFuel Consumption Reconfiguring the Fuel SystemFuel Pipe Sizing Location and Mounting Transfer SwitchGenerator Installation Installation Generator Mounting Dimensions Sound Attenuated Emergency Circuit Isolation Method Total Circuit Isolation Method11.1 6 KW, 8 KW and 10 KW Units NON-SA Wiring InterconnectionsSound Attenuated Units Installation Generators and GTS Transfer Switches Adapting THREE-PHASE Transfer Switch Grounding the GeneratorBattery Battery Installation Post Installation InspectionFuse Using the AUTO/OFF/MANUAL Automatic Transfer OperationAuto Position OFF PositionSequence Automatic Operation Manual Transfer OperationTransfer Back to Utility Power Source LOW OIL Pressure SwitchHigh Temperature Switch Protection SystemsOverspeed Approximate Crank Cycle Times1 6 KW, 8 KW and 10 KW Units NON-SA Check Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under LoadAdjusting the Load Block Checking Automatic Operation1 6 KW Units NON-SA Engine Governor Adjustment2 8 KW and 10 KW Units NON-SA Voltage Regulator Adjustment Overspeed AdjustmentSetting the Exercise Timer 10.1 6 KW, 8 KW and 10 KW Units NON-SATroubleshooting Guide Problem Cause CorrectionInstallation Checklist Guardian Air-cooled Generators Generac Power SYSTEMS, INC