Generac 04077-01, 04109-1, 04079-1, 00789-1, 00844-1 manual Fuel Consumption, Fuel Pipe Sizing

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Section 1 — Installation

Guardian Air-cooled Generators

With LP gas, use only the vapor withdrawal system. This type of system uses the vapors formed above the liq- uid fuel in the storage tank.

The engine has been fitted with a fuel carburetion sys- tem that meets the specifications of the 1997 California Air Resources Board for tamper-proof dual fuel sys- tems. The unit will run on natural gas or LP gas, but it has been factory set to run on natural gas. Should the primary fuel need to be changed to LP gas, the fuel sys- tem needs to be reconfigured. See Section 1.6.4 (Page 6) for instructions on reconfiguration of the fuel system.

Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot for natural gas; or at least 2,520 Btus per cubic foot for LP gas. Ask your fuel supplier for the Btu content of your fuel.

Fuel pressure for both natural gas and liquid propane (LP) vapor set ups MUST be 11 inches to 14 inches of water column (0.6 psi) at all load ranges.

1.6.2 FUEL CONSUMPTION

See the following chart for fuel supply requirements at half and full load for both natural gas and LP vapor.

*Natural gas is in cubic feet per hour.

Model #

Nat. Gas (*)

LP Vapor (**)

 

1/2 Load

Full Load

1/2 Load

Full Load

6 kW

74.1

105.3

0.86/31.30

1.08/39.30

8 kW

79.7

140.0

1.07/38.94

1.56/56.77

10 kW

100.8

177.9

1.16/42.21

2.15/78.24

Sound Attn.

84.6

126.6

1.06/38.57

1.7/61.86

 

 

 

 

 

**LP is in gallons per hour/cubic feet per hour.

1.6.3 FUEL PIPE SIZING

See the following chart for proper sizing of fuel supply piping. Insufficient fuel pipe size can cause hard start- ing, poor engine performance and inability to carry load.

NG and LP Vapor Pipe Sizing Chart:

Length of Pipe

 

 

 

Iron Pipe Size (IPS Inches)

 

 

½"

 

¾"

 

1"

1 ¼"

1 ½"

2"

15'

76

 

172

 

345

750

1,220

2,480

30'

52

 

120

 

241

535

850

1,780

45'

43

 

99

 

199

435

700

1,475

60'

38

 

86

 

173

380

610

1,290

75'

 

 

77

 

155

345

545

1,120

90'

 

 

70

 

141

310

490

1,000

105

 

 

65

 

131

285

450

920

120

 

 

 

 

120

270

420

860

150

 

 

 

 

109

242

380

780

180

 

 

 

 

100

225

350

720

210

 

 

 

 

92

205

320

660

240

 

 

 

 

 

190

300

620

270

 

 

 

 

 

178

285

580

 

Consumption in

300

 

170

270

545

450

Cubic Feet Per Hour

140

226

450

600

 

 

 

 

 

119

192

390

1.6.4 RECONFIGURING THE FUEL SYSTEM

To reconfigure the fuel system from NG to LP, follow these steps:

1.Remove the carburetor fuel hose from the natural gas port of the fuel load block and the brass fit- ting (Figure 1.2).

Gaseous fuels such as natural gas and liquid propane (LP) gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explosion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas. LP gas is heavier than air and tends to settle in low areas.

2.Remove the blanking plug from the LP port of the load block (Figure 1.2).

Figure 1.2 – Natural Gas Setup`

6 Generac® Power Systems, Inc.

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Contents Installation, Start-up and Adjustment Manual Operation and Maintenance HOW to Obtain ServiceIntroduction Authorized Dealer LocationInstallation Post-installationStart-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards Electrical Hazards Introduction to Installation UnpackingBefore Installation Lifting the GeneratorEngine OIL Recommendations Gaseous Fuel SystemFuel Pipe Sizing Reconfiguring the Fuel SystemFuel Consumption Generator Transfer SwitchLocation and Mounting Installation Installation Generator Mounting Dimensions Sound Attenuated Emergency Circuit Isolation Method Total Circuit Isolation MethodSound Attenuated Units Wiring Interconnections11.1 6 KW, 8 KW and 10 KW Units NON-SA Installation Generators and GTS Transfer Switches Adapting THREE-PHASE Transfer Switch Grounding the GeneratorBattery Fuse Post Installation InspectionBattery Installation Using the AUTO/OFF/MANUAL Automatic Transfer OperationAuto Position OFF PositionSequence Automatic Operation Manual Transfer OperationTransfer Back to Utility Power Source LOW OIL Pressure SwitchHigh Temperature Switch Protection Systems1 6 KW, 8 KW and 10 KW Units NON-SA Approximate Crank Cycle TimesOverspeed Check Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under LoadAdjusting the Load Block Checking Automatic Operation2 8 KW and 10 KW Units NON-SA Engine Governor Adjustment1 6 KW Units NON-SA Voltage Regulator Adjustment Overspeed AdjustmentSetting the Exercise Timer 10.1 6 KW, 8 KW and 10 KW Units NON-SATroubleshooting Guide Problem Cause CorrectionInstallation Checklist Guardian Air-cooled Generators Generac Power SYSTEMS, INC