Generac 04077-01, 04109-1, 04079-1, 00789-1, 00844-1 manual General Hazards

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Important Safety Instructions

Guardian Air-cooled Generators

SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted near the unit’s installation site. Safety should be stressed to all operators and potential operators of this equipment.

WARNING:

The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Installation, Start-up and Adjustment Manual and with the unit. The generator can operate safely, efficiently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to follow simple and fundamental rules or precautions.

Generac cannot possibly anticipate every possible cir cumstance that might involve a hazard. The warn- ings in this manual, and on tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating tech- nique Generac does not specifically recommend, you must satisfy yourself that it is safe for you and others. You also must make sure the procedure, work method or operating technique that you choose does not render the generator unsafe.

Despite the safe design of this generator, operating this equipment imprudently, neglecting its maintenance or being careless can cause possible injury or death. Permit only responsible and capable persons to operate or maintain this equipment.

Potentially lethal voltages are generated by these machines. Ensure all steps are taken to render the machine safe before attempting to work on the generator.

Parts of the generator are rotating and/or hot during operation. Exercise care near running generators.

GENERAL HAZARDS

For safety reasons, Generac recommends that the installation, initial start-up and mainte- nance of this equipment is carried out by a Generac/Guardian Authorized Dealer.

The engine exhaust fumes contain carbon monox- ide, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. This exhaust sys- tem must be installed properly, in strict compli- ance with applicable codes and standards. Following installation, you must do nothing that might render the system unsafe or in noncompli- ance with such codes and standards.

Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating.

Adequate, unobstructed flow of cooling and venti- lating air is critical to correct generator operation. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seri- ously affect safe operation of the generator. The generator MUST be installed outdoors.

When working on this equipment, remain alert at all times. Never work on the equipment when you are physically or mentally fatigued.

Inspect the generator regularly, and contact your nearest Generac/Guardian Authorized Dealer for parts needing repair or replacement.

Before performing any maintenance on the genera- tor, disconnect its battery cables to prevent acci- dental start up. Disconnect the cable from the bat- tery post indicated by a NEGATIVE, NEG or (–) first. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating con- ditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

2 Generac® Power Systems, Inc.

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Contents Installation, Start-up and Adjustment Manual Operation and Maintenance HOW to Obtain ServiceIntroduction Authorized Dealer LocationInstallation Post-installationStart-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards Electrical Hazards Introduction to Installation UnpackingBefore Installation Lifting the GeneratorEngine OIL Recommendations Gaseous Fuel SystemFuel Consumption Reconfiguring the Fuel SystemFuel Pipe Sizing Location and Mounting Transfer SwitchGenerator Installation Installation Generator Mounting Dimensions Sound Attenuated Emergency Circuit Isolation Method Total Circuit Isolation Method11.1 6 KW, 8 KW and 10 KW Units NON-SA Wiring InterconnectionsSound Attenuated Units Installation Generators and GTS Transfer Switches Adapting THREE-PHASE Transfer Switch Grounding the GeneratorBattery Battery Installation Post Installation InspectionFuse Using the AUTO/OFF/MANUAL Automatic Transfer OperationAuto Position OFF PositionSequence Automatic Operation Manual Transfer OperationTransfer Back to Utility Power Source LOW OIL Pressure SwitchHigh Temperature Switch Protection SystemsOverspeed Approximate Crank Cycle Times1 6 KW, 8 KW and 10 KW Units NON-SA Check Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under LoadAdjusting the Load Block Checking Automatic Operation1 6 KW Units NON-SA Engine Governor Adjustment2 8 KW and 10 KW Units NON-SA Voltage Regulator Adjustment Overspeed AdjustmentSetting the Exercise Timer 10.1 6 KW, 8 KW and 10 KW Units NON-SATroubleshooting Guide Problem Cause CorrectionInstallation Checklist Guardian Air-cooled Generators Generac Power SYSTEMS, INC