Generac 04077-01, 04109-1, 04079-1, 00789-1, 00844-1 Protection Systems, LOW OIL Pressure Switch

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Section 2 — Operation

Guardian Air-cooled Generators

6.To crank and start the engine, set the Auto/Off/Manual switch to MANUAL.

7.Let the engine stabilize and warm up for a few minutes.

8.Set the generator’s main circuit breaker to its ON (or closed) position. The standby power source now powers the loads.

2.4.2 TRANSFER BACK TO UTILITY

POWER SOURCE

When utility power has been restored, you will want to transfer back to that source and shut down the generator. This can be accomplished as follows:

1.Set the generator’s main circuit breaker to its OFF (or open) position.

2.Let the engine run for a minute or two at no-load to stabilize the internal temperatures.

3.Set the generator’s Auto/Off/Manual switch to its OFF (or open) position. The engine should shut down.

4.Check that utility power supply to the transfer switch is turned OFF.

Do not attempt to activate the transfer switch manually until all power voltage supplies

to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal electrical shock.

5.Use the manual transfer handle inside the trans- fer switch to move the main contacts back to their “Utility” position, i.e., loads connected to the util- ity power source (Figure 2.3, Page 19).

6.Turn ON the utility power supply to the transfer switch using the means provided.

7.Set the system to automatic operation as outlined in “Automatic Transfer Operation,” Section 2.2 (Page 18).

On sound attenuated models, there are LED read- outs on the control panel to notify you that one of these faults has occurred. There is also a “System Set” LED that is lit when all of the following condi- tions are true:

1.The Auto/Off/Manual switch is set to the AUTO position.

2.The “Not In Auto” dip switch is set to the OFF position on the control board.

3.No alarms are present.

2.5.1 LOW OIL PRESSURE SWITCH

This switch (Figure 2.4) has normally closed contacts that are held open by engine oil pressure during cranking and operating. Should oil pressure drop below the 8 psi range, switch contacts close, and the engine shuts down. The unit should not be restarted until oil is added, and the Auto/Off/Manual switch must be turned to OFF and then back to AUTO.

2.5.2 HIGH TEMPERATURE SWITCH

This switch’s (Figure 2.4) contacts close if the tem- perature should exceed approximately 140º C (284º F), initiating an engine shutdown. Your generator will automatically restart and the LED will reset once the temperature has returned to a safe operating level.

Figure 2.4 – Low Oil Pressure and

High Temperature Switches

2.5PROTECTION SYSTEMS

Unlike an automobile engine, the generator may have to run for long periods of time with no operator pres- ent to monitor engine conditions. For that reason, the engine is equipped with the following systems that protect it against potentially damaging conditions:

1.Low Oil Pressure Sensor

2.High Temperature Sensor

3.Overcrank

4.Overspeed

2.5.3 OVERCRANK

This feature prevents the generator from damaging itself when it continually attempts to start and another prob- lem, such as no fuel supply, prevents it from starting. The unit will crank and rest for a preset time limit. Then, it will stop cranking, and the LED will light indi- cating an overcrank failure. The Auto/ Off/Manual switch will need to be set to OFF and then back to AUTO to reset the generator control board.

NOTE:

If the fault is not repaired, the overcrank feature will continue to activate.

20 Generac® Power Systems, Inc.

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Contents Installation, Start-up and Adjustment Manual Introduction Operation and MaintenanceHOW to Obtain Service Authorized Dealer LocationTroubleshooting InstallationPost-installationStart-up Adjustments Introduction Inside Front CoverGeneral Hazards Electrical Hazards Introduction to Installation UnpackingEngine OIL Recommendations Before InstallationLifting the Generator Gaseous Fuel SystemFuel Consumption Reconfiguring the Fuel SystemFuel Pipe Sizing Location and Mounting Transfer SwitchGenerator Installation Installation Generator Mounting Dimensions Sound Attenuated Emergency Circuit Isolation Method Total Circuit Isolation Method11.1 6 KW, 8 KW and 10 KW Units NON-SA Wiring InterconnectionsSound Attenuated Units Installation Generators and GTS Transfer Switches Adapting THREE-PHASE Transfer Switch Grounding the GeneratorBattery Battery Installation Post Installation InspectionFuse Auto Position Using the AUTO/OFF/MANUALAutomatic Transfer Operation OFF PositionSequence Automatic Operation Manual Transfer OperationHigh Temperature Switch Transfer Back to Utility Power SourceLOW OIL Pressure Switch Protection SystemsOverspeed Approximate Crank Cycle Times1 6 KW, 8 KW and 10 KW Units NON-SA Electrical Checks Check Transfer Switch OperationBefore Initial START-UP Generator Tests Under LoadAdjusting the Load Block Checking Automatic Operation1 6 KW Units NON-SA Engine Governor Adjustment2 8 KW and 10 KW Units NON-SA Voltage Regulator Adjustment Overspeed AdjustmentSetting the Exercise Timer 10.1 6 KW, 8 KW and 10 KW Units NON-SATroubleshooting Guide Problem Cause CorrectionInstallation Checklist Guardian Air-cooled Generators Generac Power SYSTEMS, INC