Generac 04077-01, 04109-1, 04079-1, 00789-1, 00844-1 Introduction to Installation, Unpacking

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Section 1 — Installation

Guardian Air-cooled Generators

1.1INTRODUCTION TO INSTALLATION

DANGER:

Only qualified electricians or contractors should attempt such installations, which must comply strictly with applicable codes, standards and regulations.

NOTE:

Read the entire manual before starting the installa- tion. Ensure that the model number of the unit being installed matches a model on the front cover.

Generac cannot possibly know of and advise the home standby trade of all conceivable procedures and meth- ods by which installation of this equipment might be achieved. Neither can Generac know of possible hazards and/or results of each method or procedure. We have not undertaken any such wide evaluation.

1.1.1 INSTALLATION ASSISTANCE

1.For the Homeowner or Business Owner: You need to have a certified electrician or contractor to install this product. To arrange for proper installa- tion, contact one of the following sources:

Generac/Guardian Authorized Dealer: Look for “Generac” or “Guardian” in your local Yellow Pages under the classification “Generators – Electric.”

Heating and A/C Contractors: Look in your local Yellow Pages under the classifications “Heating Contractors” or “Air Conditioning Contractors.”

Call us direct at (262) 544-4811 between the hours of 8 a.m. and 5 p.m. CST. We will gladly assist you in finding a local qualified installer.

2.For the Installing Dealer/Contractor: This manual contains all the information required to properly install and start a Guardian Power Systems gen- erator in most applications. If you do need more

information, contact us directly at

(262) 544-4811, between the hours of 8 a.m. and 5 p.m., CST.

1.1.2 STANDARDS INDEX

In the absence of pertinent standards, codes, regula- tions and laws, the published information listed below may be used as installation guide for this equipment.

1.NFPA No. 37, STATIONARY COMBUSTION ENGINES AND GAS TURBINES, available from the National Fire Protection Association, 470 Atlantic Avenue, Boston, MA 02210.

2.NFPA No. 76A, ESSENTIAL ELECTRICAL SYS- TEMS FOR HEALTH CARE FACILITIES, available same as Item 1.

3.NFPA No. 54, NATIONAL FUEL GAS CODE, avail- able same as Item 1.

4.NFPA No. 58, AMERICAN NATIONAL STANDARD FOR STORAGE AND HANDLING OF LIQUEFIED PETROLEUM GAS, available same as Item 1.

5.NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC CODE, available same as Item 1.

6.Article X, NATIONAL BUILDING CODE, available from the American Insurance Association, 85 John Street, New York, N.Y. 10038.

7.AGRICULTURAL WIRING HANDBOOK, available from the Food and Energy Council, 909 University Avenue, Columbia, MO 65201.

8.ASAE EP-3634, INSTALLATION AND MAINTE-

NANCE OF FARM STANDBY ELECTRICAL SYS- TEMS, available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085.

9.NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS CODE, available same as Item 1.

1.2UNPACKING

1.2.1 PRECAUTIONS

Handle shipping cartons and crates with care. Use care to avoid damage from dropping, bumping, colli- sion, etc. Store and unpack crates and cartons with the proper side up, as noted on the shipping carton.

1.2.2 INSPECTION

After unpacking, carefully inspect the contents for damage that may have occurred during shipment

This standby generator set has been factory sup- plied with a weather protective enclosure that is intended for outdoor installation only.

The 6 kW, 8 kW and 10 kW standby generator sets are packaged with an automatic transfer switch.

This UL listed, two-pole switch is rated at 100 AC amperes at 250 volts maximum. This transfer switch is for indoor use only.

All sound attenuated models have a built-in trans- fer switch.

If this generator is used to power electrical load circuits normally powered by a utility power source, you are required by code to install a trans- fer switch. The transfer switch must effectively iso- late the electrical system from the utility distribu- tion system when the generator is operating (NEC 701). Failure to isolate an electrical system by such means will result in damage to the generator and also may result in injury or death to utility power workers due to backfeed of electrical energy.

If any loss or damage is noted at time of delivery, have the person(s) making the delivery note all damage on the freight bill or affix his or her signature under the consignor's memo of loss or damage.

If you note loss or damage after delivery, separate the damaged materials and contact the carrier for claim procedures.

“Concealed damage” is understood to mean damage to the contents of a package that is not in evidence at the time of delivery, but is discovered later.

4 Generac® Power Systems, Inc.

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Contents Installation, Start-up and Adjustment Manual Introduction Operation and MaintenanceHOW to Obtain Service Authorized Dealer LocationTroubleshooting InstallationPost-installationStart-up Adjustments Introduction Inside Front CoverGeneral Hazards Electrical Hazards Introduction to Installation UnpackingEngine OIL Recommendations Before InstallationLifting the Generator Gaseous Fuel SystemReconfiguring the Fuel System Fuel ConsumptionFuel Pipe Sizing Transfer Switch Location and MountingGenerator Installation Installation Generator Mounting Dimensions Sound Attenuated Emergency Circuit Isolation Method Total Circuit Isolation MethodWiring Interconnections 11.1 6 KW, 8 KW and 10 KW Units NON-SASound Attenuated Units Installation Generators and GTS Transfer Switches Adapting THREE-PHASE Transfer Switch Grounding the GeneratorBattery Post Installation Inspection Battery InstallationFuse Auto Position Using the AUTO/OFF/MANUALAutomatic Transfer Operation OFF PositionSequence Automatic Operation Manual Transfer OperationHigh Temperature Switch Transfer Back to Utility Power SourceLOW OIL Pressure Switch Protection SystemsApproximate Crank Cycle Times Overspeed1 6 KW, 8 KW and 10 KW Units NON-SA Electrical Checks Check Transfer Switch OperationBefore Initial START-UP Generator Tests Under LoadAdjusting the Load Block Checking Automatic OperationEngine Governor Adjustment 1 6 KW Units NON-SA2 8 KW and 10 KW Units NON-SA Voltage Regulator Adjustment Overspeed AdjustmentSetting the Exercise Timer 10.1 6 KW, 8 KW and 10 KW Units NON-SATroubleshooting Guide Problem Cause CorrectionInstallation Checklist Guardian Air-cooled Generators Generac Power SYSTEMS, INC