Generac 004373-2, 004626-1 owner manual Weekly Exercise Cycle, Checking the Engine OIL Level

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Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

Figure 3.2 – Engine Block Heater

the transfer switch that indicates the day and time

 

the generator will be exercising.

OUTLET

INLET

Refer to applicable wiring diagram(s) and electrical schematic(s) at the back of this manual for wiring con- nections.

3.6 WEEKLY EXERCISE CYCLE

The generator will start and exercise once every seven days. During this weekly exercise, the unit runs for approximately 20 minutes and shuts down. Transfer of loads to generator output does not occur during the exercise unless power is lost during the exercise period.

To select the day of the week and time of day for exer- cising, proceed as follows:

Set the Auto/Off/Manual switch to OFF.

Set generator’s main circuit breaker to its OFF (or open) position.

Locate the rocker switch on the control panel identi- fied with the words “Set Exercise Time” (Figure 3.3).

Push “Set Exercise Time” switch to the ON position for 20 to 30 seconds and then release. The switch will spring back into its original position when released.

Wait 30 seconds before setting the Auto/Off/ Manual switch to the AUTO position.

NOTE:

The unit will exercise 20 minutes before it is set. Example: Set – Noon; Exercise – 11:40 a.m.

If you switch the Auto/Off/Manual switch is

!switched too soon, the engine may start. If engine does start, it will shut down automatically in about two (2) minutes.

Set the generator’s main circuit breaker to its ON (or closed) position.

The generator is now programmed to start and exer- cise every seven days thereafter, on the day and at the time of day the switch was activated.

Place a sign on the generator’s control panel and on

NOTE:

If the battery terminals are disconnected or the control panel fuse is removed, the exercise timer needs to be reset for automatic exercise operation.

Figure 3.3 – “Set Exercise” Switch on Control Panel

4.1 CHECKING THE ENGINE OIL LEVEL

For oil capacities, see “Specifications,” Section 1.7.2, Page 6. For engine oil recommendations, see Section

4.2.1.To check the engine oil level, proceed as follows (Figure 4.1):

1.Remove the dipstick and wipe it dry with a clean cloth.

2.Install the dipstick cap; then, remove it again. The oil level should be at the dipstick “Full” mark. If nec- essary, add oil to the “Full” mark only. DO NOT FILL ABOVE THE “FULL” MARK.

3.Install the dipstick.

Never operate the engine with the oil level below

!the “Add” mark on the dipstick. Doing this could damage the engine.

14 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Introduction Authorized Dealer LocationSafety Rules General Information InstallationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards Prepackaged Transfer Switch UNPACKING/INSPECTIONGenerator Generator AC Connection SystemsMain Circuit Breaker SpecificationsEngine Protective Devices Fuel Requirements Recommendations Generator and Load CompatibilityEngine Conversion to LP GAS VaporEmissions Control System CoolantAIR Fuel Ratio Controller Standby Generator Installation Basic Standby Electric SystemNfpa Standards Other Published StandardsTransfer Switch Start Signal Connections Pre-Packaged Type SwitchGTS Type Engineered Switch Emergency Circuit Isolation MethodPreparation Before START-UP Battery InstallationVented Batteries Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch OFF Position Manual PositionAutomatic Transfer Operation Sequence of Automatic OperationWeekly Exercise Cycle Checking the Engine OIL LevelOil and Filter Change Procedure Changing the Engine AIR CleanerChanging the Engine OIL and Filter Engine Oil RecommendationsBattery Maintenance Spark PlugsMiscellaneous Maintenance Cleaning the GeneratorOverload Protection for Engine DC Electrical System DC FuseRemoval From Service OUT of Service ProcedureReturn To Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Section Generac Generac Power Systems,Inc Electrical Data Electrical Data Electrical Data Wiring Diagram Customer Connection Power Systems Inc HRSPart NO. QTY. Description Generators Part NO. QTY Description Part NO.QTY Description QTY Description 4640 31 33 Part NO.QTY. Description Washer Flat 3/8-M10 ZincExploded Views and Parts Lists Flywhl 4.3L GM SAE Stator Leads Scrolldetail To Engine Flywheel QTY Description Part NO. QTY Assembly Cover Access Description QTYRadiator Copper Brass Gasket Carburetor Adaptor Gasket Carb Impco QTY. Description To CarburetorSupport Solenoid NAT GAS QTY. Description To Starter Solenoid RED Black To Engine Block ALT Leads Sensing Wire Siemens FD 3 Pole QTY Description Exploded Views and Parts Lists Part NO. QTY. Description Muffler 2-1/2 INLET/OUTLET Guardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places Warranty Schedule This Warranty Shall not Apply to the Following