Generac 004626-1, 004373-2 Changing the Engine OIL and Filter, Engine Oil Recommendations

Page 17

Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

Figure 4.1 – Oil Dipstick and Fill

￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿

4.2 CHANGING THE ENGINE OIL AND FILTER

￿4.2.1 Engine Oil Recommendations

Use oil of API Service Class SG, SH or SJ. The recommended oil grade for the engine is SAE 15W-40.

NOTE:

The unit is supplied with “break-in” oil. See the “Service Schedule,” Section 4.12 (Page 19), for the first required oil change.

Any attempt to crank or start the engine before

!it has been properly serviced with the recom- mended oil may result in an engine failure.

￿4.2.2 Oil and Filter Change Procedure

To change the oil and filter, proceed as follows:

Refer to the “Service Schedule,” (Section 4.12, Page 19) for engine oil and filter change frequencies.

Drain the oil while the engine is still warm from run- ning. This means, warm up the engine, shut it down and drain it immediately as follows:

1.Remove the oil drain hose from its retaining clip, located on the generator base frame.

2.Loosen and remove the oil drain hose cap, located on the base frame end of the hose. Drain the oil completely into a suitable container.

3.When all of the oil has drained, install and tighten the oil drain hose cap.

4.Turn the oil filter (Generac part number 0A37970001, Figure 4.2) counterclockwise and remove it. Properly dispose of the old filter.

Figure 4.2 – Oil Filter

￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿

5.Apply a light coating of engine oil to the seal of new oil filter. Install the filter and tighten by hand only. DO NOT OVERTIGHTEN.

6.Remove the oil fill cap (Figure 4.1). Add the recom- mended oil (see Section 4.2.1). DO NOT FILL ABOVE THE DIPSTICK “FULL” MARK. Crankcase oil capacity is 4.5 U.S. quarts (4.25 L).

After refilling the crankcase with oil, always

!check the oil level on the dipstick. Never operate the engine with the oil level below the “Add” mark on the dipstick. Doing this could damage the engine.

7.Start the engine and check for oil leaks.

8.Check the oil level after checking for leaks to ensure that the oil is filled to the proper level.

4.3 CHANGING THE ENGINE AIR CLEANER

To replace the engine air cleaner, (Generac part num- ber 0A4637, simply remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the cover. (See Figure 4.3, page 16)

Generac® Power Systems, Inc. 15

Image 17
Contents Power SYSTEMS, INC Authorized Dealer Location IntroductionInstallation Safety Rules General InformationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards UNPACKING/INSPECTION Prepackaged Transfer SwitchGenerator Generator AC Connection SystemsEngine Protective Devices SpecificationsMain Circuit Breaker Generator and Load Compatibility Fuel Requirements RecommendationsEngine Conversion to LP GAS VaporAIR Fuel Ratio Controller CoolantEmissions Control System Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published StandardsPre-Packaged Type Switch Transfer Switch Start Signal ConnectionsGTS Type Engineered Switch Emergency Circuit Isolation MethodVented Batteries Battery InstallationPreparation Before START-UP Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Manual Position OFF PositionAutomatic Transfer Operation Sequence of Automatic OperationChecking the Engine OIL Level Weekly Exercise CycleChanging the Engine AIR Cleaner Oil and Filter Change ProcedureChanging the Engine OIL and Filter Engine Oil RecommendationsSpark Plugs Battery MaintenanceCleaning the Generator Miscellaneous MaintenanceOverload Protection for Engine DC Electrical System DC FuseReturn To Service OUT of Service ProcedureRemoval From Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Section Generac Generac Power Systems,Inc Electrical Data Electrical Data Electrical Data Wiring Diagram Customer Connection HRS Power Systems IncPart NO. QTY. Description Generators Part NO. QTY Description Part NO.QTY Description QTY Description 4640 31 33 Washer Flat 3/8-M10 Zinc Part NO.QTY. DescriptionExploded Views and Parts Lists Flywhl 4.3L GM SAE Stator Leads Scrolldetail To Engine Flywheel QTY Description Part NO. QTY Description QTY Assembly Cover AccessRadiator Copper Brass Gasket Carburetor Adaptor Gasket Carb Impco To Carburetor QTY. DescriptionSupport Solenoid NAT GAS QTY. Description To Starter Solenoid RED Black To Engine Block ALT Leads Sensing Wire Siemens FD 3 Pole QTY Description Exploded Views and Parts Lists Part NO. QTY. Description Muffler 2-1/2 INLET/OUTLET Guardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places This Warranty Shall not Apply to the Following Warranty Schedule