Generac 004626-1, 004373-2 Coolant, Emissions Control System, AIR Fuel Ratio Controller

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Section 1 — General Information

Guardian Liquid-cooled 40 kW Generator

1.10 ENGINE OIL RECOMMENDATIONS

The unit has been filled with 15W-40 engine oil at the factory. Use a high-quality detergent oil classified “For Service CC, SD, SE or SF.” Detergent oils keep the engine cleaner and reduce carbon deposits. Use oil hav- ing the following SAE viscosity rating, based on the ambient temperature range anticipated before the next oil change:

Temperature

Oil Grade(Recommended)

Above 80º F (27º C)

SAE 30W or 15W-40

32º to 80º F (-1º C to 27º C)

SAE 20W-20 or 15W-40

Below 32º F (0º C)

SAE 10W or 15W-40

 

 

 

 

 

 

Any attempt to crank or start the engine before it

!has been properly serviced with the recommended oil may result in an engine failure.

1.11 COOLANT

Use a mixture of half low silicate, ethylene glycol base antifreeze and half soft water. Use only soft water and only low silicate antifreeze. If desired, add a high qual- ity rust inhibitor to the recommended coolant mixture. When adding coolant, always add the recommended 50- 50 mixture.

carburetor, oxygen sensor, air-fuel ratio controller, sole- noid valve and gas regulator. These items are not sub- ject to periodic maintenance or adjustment.

This model is of a size (greater than 50 brakehorse- power) that may require a review by air permitting authorities prior to installation and operation. Consult the local air management district for details and specif- ic requirements.

Figure 1.4 - Emissions Control System

Do not remove the radiator pressure cap while the engine is hot or serious burns from boiling liquid or steam could result.

Ethylene glycol base antifreeze is poisonous. Do not use mouth to siphon coolant from the radiator, recov- ery bottle or any container. Wash hands thoroughly after handling. Never store used antifreeze in an open container because animals are atracted to the smell and taste of antifreeze even though it is poison- ous to them.

Do not use any chromate base rust inhibitor with eth- ylene glycol base antifreeze, or chromium hydroxide (“green slime”) will form and cause overheating. Engines that have been operated with a chromate base rust inhibitor must be chemically cleaned before adding ethylene glycol base antifreeze. Using any high silicate antifreeze boosters or additives also will cause overheating. Generac also

recommends that any soluble oil inhibitor NOT be used for this equipment.

1.12 EMISSIONS CONTROL SYSTEM

(Model 004626-1)

This model is equipped with an active exhaust emis- sions control system to comply with certain California air district regulations for natural gas emergency gener- ating sets, including the South Coast Air Quality Management District. Do not tamper with or disable any part of this system, including the exhaust catalyst,

￿1.12.1 AIR FUEL RATIO CONTROLLER

The air fuel ratio controller is an advanced micro- processor designed to work with a three-way catalyst and a feedback (rich bias) carburetor to provide close- loop fuel management. Its digital adaptive control is able to compensate for variations in fuel mixtures and engine tunes. It is time based activated. (For example, it will activate after 45 seconds from receiving the power signal.) The part number for the air fuel ratio controller is 0D4221.

Principle of Operation: The oxygen sensor, installed on the exhaust pipe, between the engine and the catalytic muffler (closer to the engine), continuously monitors the exhaust gas composition. A feedback signal is sent from the oxygen sensor to the air fuel ratio controller, which controls the fuel system to maintain the optimal, stoichiometric air fuel ratio. The air fuel mixture to the engine is controlled by biasing the diaphragm in the fuel regulator using vacuum (from the carburetor). This vacuum signal is directed to the fuel regulator via the control valve. The air fuel ratio controller determines the amount of vacuum signal sent to the fuel regulator. The more vacuum sent to the regulator, the more restricted the fuel flow will be, therefore the leaner the air fuel mixture.

Generac® Power Systems, Inc. 7

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Contents Power SYSTEMS, INC Authorized Dealer Location IntroductionInstallation Safety Rules General InformationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards UNPACKING/INSPECTION Prepackaged Transfer SwitchGenerator Generator AC Connection SystemsSpecifications Main Circuit BreakerEngine Protective Devices Generator and Load Compatibility Fuel Requirements RecommendationsEngine Conversion to LP GAS VaporCoolant Emissions Control SystemAIR Fuel Ratio Controller Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published StandardsPre-Packaged Type Switch Transfer Switch Start Signal ConnectionsGTS Type Engineered Switch Emergency Circuit Isolation MethodBattery Installation Preparation Before START-UPVented Batteries Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Manual Position OFF PositionAutomatic Transfer Operation Sequence of Automatic OperationChecking the Engine OIL Level Weekly Exercise CycleChanging the Engine AIR Cleaner Oil and Filter Change ProcedureChanging the Engine OIL and Filter Engine Oil RecommendationsSpark Plugs Battery MaintenanceCleaning the Generator Miscellaneous MaintenanceOverload Protection for Engine DC Electrical System DC FuseOUT of Service Procedure Removal From ServiceReturn To Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Section Generac Generac Power Systems,Inc Electrical Data Electrical Data Electrical Data Wiring Diagram Customer Connection HRS Power Systems IncPart NO. QTY. Description Generators Part NO. QTY Description Part NO.QTY Description QTY Description 4640 31 33 Washer Flat 3/8-M10 Zinc Part NO.QTY. DescriptionExploded Views and Parts Lists Flywhl 4.3L GM SAE Stator Leads Scrolldetail To Engine Flywheel QTY Description Part NO. QTY Description QTY Assembly Cover AccessRadiator Copper Brass Gasket Carburetor Adaptor Gasket Carb Impco To Carburetor QTY. DescriptionSupport Solenoid NAT GAS QTY. Description To Starter Solenoid RED Black To Engine Block ALT Leads Sensing Wire Siemens FD 3 Pole QTY Description Exploded Views and Parts Lists Part NO. QTY. Description Muffler 2-1/2 INLET/OUTLET Guardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places This Warranty Shall not Apply to the Following Warranty Schedule