Generac 004373-2, 004626-1, 004626-1, 004373-2 owner manual General Hazards

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Important Safety Instructions

Guardian Liquid-cooled 40 kW Generator

 

SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe

 

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operation be copied and posted in potential hazard areas. Safety should be stressed to all

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operators and potential operators of this equipment.

 

 

 

 

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SAVE THESE INSTRUCTIONS – This manual contains important instructions that should be

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followed during installation and maintenance of the generator and batteries.

 

 

 

!WARNING: !

The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

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WARNING:

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This product contains or emits chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The gen- erator can operate safely, efficiently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to follow simple and fun- damental rules or precautions.

Generac cannot possibly anticipate every possible circumstance that might involve a hazard. The warn- ings in this manual, and on tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique Generac does not specifically recommend, you must satisfy yourself that it is safe for you and others. You also must make sure the procedure, work method or operating technique that is chosen does not render the generator unsafe.

DANGER

Despite the safe design of this generator,

!operating this equipment imprudently, neglecting its maintenance or being careless can cause possible injury or death. Permit only responsible and capable persons to operate or maintain this equip- ment.

Potentially lethal voltages are generated by these machines. Ensure all steps are taken to render the machine safe before attempting to work on the generator.

Parts of the generator are rotating and/or hot

!during operation. Exercise care near running gen- erators.

! GENERAL HAZARDS !

• For safety reasons, Generac recommends that the installation, initial start-up and maintenance of this equipment is carried out by a Generac/Guardian Authorized Dealer.

Installation, operation, servicing and repair of this (and related) equipment must always comply with applicable codes, standards, laws and regulations. Adhere strictly to local, state and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the gener- ator is installed, operated and serviced in accordance with the manufacturer’s instructions and recommen- dations. Following installation, do not do anything that might render the unit unsafe or in noncompli- ance with the aforementioned codes, standards, laws and regulations.

The engine exhaust fumes contain carbon monoxide, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. For that reason, ade- quate ventilation must be provided. Exhaust gases must be piped safely away from any building or enclosure that houses the generator to an area where people, animals, etc., will not be harmed. This exhaust system must be installed properly, in strict compliance with applicable codes and standards.

Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating.

Adequate, unobstructed flow of cooling and ventilating air is critical in any room or building housing the gen- erator to prevent buildup of explosive gases and to ensure correct generator operation. Do not alter the installation or permit even partial blockage of ventila- tion provisions, as this can seriously affect safe oper- ation of the generator.

Keep the area around the generator clean and unclut- tered. Remove any materials that could become haz- ardous.

When working on this equipment, remain alert at all times. Never work on the equipment when you are physically or mentally fatigued.

2 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Introduction Authorized Dealer LocationSafety Rules General Information InstallationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards Prepackaged Transfer Switch UNPACKING/INSPECTIONGenerator Generator AC Connection SystemsMain Circuit Breaker SpecificationsEngine Protective Devices Fuel Requirements Recommendations Generator and Load CompatibilityEngine Conversion to LP GAS VaporEmissions Control System CoolantAIR Fuel Ratio Controller Standby Generator Installation Basic Standby Electric SystemNfpa Standards Other Published StandardsTransfer Switch Start Signal Connections Pre-Packaged Type SwitchGTS Type Engineered Switch Emergency Circuit Isolation MethodPreparation Before START-UP Battery InstallationVented Batteries Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch OFF Position Manual PositionAutomatic Transfer Operation Sequence of Automatic OperationWeekly Exercise Cycle Checking the Engine OIL LevelOil and Filter Change Procedure Changing the Engine AIR CleanerChanging the Engine OIL and Filter Engine Oil RecommendationsBattery Maintenance Spark PlugsMiscellaneous Maintenance Cleaning the GeneratorOverload Protection for Engine DC Electrical System DC FuseRemoval From Service OUT of Service ProcedureReturn To Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Section Generac Generac Power Systems,Inc Electrical Data Electrical Data Electrical Data Wiring Diagram Customer Connection Power Systems Inc HRSPart NO. QTY. Description Generators Part NO. QTY Description Part NO.QTY Description QTY Description 4640 31 33 Part NO.QTY. Description Washer Flat 3/8-M10 ZincExploded Views and Parts Lists Flywhl 4.3L GM SAE Stator Leads Scrolldetail To Engine Flywheel QTY Description Part NO. QTY Assembly Cover Access Description QTYRadiator Copper Brass Gasket Carburetor Adaptor Gasket Carb Impco QTY. Description To CarburetorSupport Solenoid NAT GAS QTY. Description To Starter Solenoid RED Black To Engine Block ALT Leads Sensing Wire Siemens FD 3 Pole QTY Description Exploded Views and Parts Lists Part NO. QTY. Description Muffler 2-1/2 INLET/OUTLET Guardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places Warranty Schedule This Warranty Shall not Apply to the Following