Wiring Diagram Power ARC | Lincoln Electric SVM197-A guide

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G-4	ELECTRICAL DIAGRAMS	G-4
WIRING DIAGRAM - CODE 11404 (S26830)

WIRING DIAGRAM - POWER ARC 5500

L1

WRAP AROUND

203

SPARK PLUG WIRE

04/02/200

TACHOMETER/

FOUR TIMES

W1A 7

W2

HOURMETER

202B

OUTPUT STUDS

W1

ROTOR

R1

A

CCW

STATOR

3.3 Ohms

200A

202

100W

(+)

200

(+)

GND-C

202A

6

5

3

7

9

(-)

C1

202

2

6

5

3

D1

STATOR END

1

4

201A

600 µ FD

9A

202B

BRACKET

6A

3A

7A

9A

201

7A

GROUND

(-)

(+)

CB1

20A

5A

201B

D2

GND-D

5B

3B

3C

6B

205

6C

ENGINE WIRING

GND-A

MAG

RUN/STOP

GND-B

LOW OIL

5B

PROTECTION

SWITCH

201B

SWITCH

5A

(IF INSTALLED)

3C

ELECTRICAL SYMBOLS PER E1537.

3B

NOTE:

CASE FRONT COMPONENTS SHOWN VIEWED FROM REAR

A

S26830

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

POWERARC® 5500

Image 94

Lincoln Electric SVM197-A service manual Wiring Diagram Power ARC, Wiring Diagram Code 11404 S26830

Contents

Powerarc ISAFETYi Safety Electric Shock can kill ARC Rays can burn For Electrically Iii Précautions DE Sûreté Electromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Powerarc Storing Safety PrecautionsLocation and Ventilation Engine Exhaust can kill PRE-OPERATION Engine Service Spark Arrester PowerArc 5500 Typical Fuel ConsumptionMuffler Deflector Honda 9 HP Welding Cable Connections Powerarc 5500 Output ConnectionsElectrical Output Connections Cable Size and Length Plugs and HAND-HELD Equipment Auxiliary Power ReceptaclesCable Installation Machine Grounding Premises Wiring Circuit Breakers Table A.2 Electrical Device USE with the Powerarc Type Common Electrical Devices Possible Concerns Powerarc Table of Contents Operation Section Operation Output Panel Controls Controls and SettingsLimitations Physical Location of Components may vary by Code No Engine Operation Gasoline Engine Controls Before Starting the Engine Starting the Engine General Information Generator OperationStopping the Engine Running the Engine Table B.3 Generator Power Applications Welding Operation Control Function / Operation Current Control Dial Material Thickness Electrode Type Size Setting Welding Guidelines What Happens in the Arc? Welding circuit for Stick shielded metal arc welding Correct Arc Length Correct Welding PositionCorrect Way to Strike An Arc Correct Welding Speed Use the following Common MetalsTypes of Welds Do the following Penetration Welding in the Vertical Position Vertical-Up Welding Vertical-Down Welding Hardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet Metal Welding Cast Iron Cast Iron Plate Preparation Low Hydrogen Group AWS E7018 Selecting ElectrodesHigh-Speed Group AWS E6013 Out-of-Position Group AWS E6011 Powerarc Table of Contents Accessories Section OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Table of Contents Maintenance Section Routine and Periodic Maintenance MaintenanceEngine Maintenance Engine Adjustments Figure D.3 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Table D.1 Engine Maintenance Parts Part Robin / Subaru Honda GENERATOR/WELDER Maintenance Do not attempt to polish slip rings while engine is running Figure D.6. Major Component Locations 1TABLE of CONTENTS-THEORY of Operation Section E-1 Engine Control and Ignition Theory of OperationENGINE, EXCITATION, Rotor and Stator Rotor Field Feedback Auxiliary Power Return Auxiliary Power Overcurrent Protection Weld Winding and Reactor 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting Guide Troubleshooting and Repair Output Problems Perform the Rotor and Flashing Voltage Test Troubleshooting and Repair Troubleshooting and Repair Rotor Resistance Test Engine Problems Troubleshooting and Repair Engine Throttle Adjustment Test Powerarc Test Description Materials Needed Flashing Voltage Test Procedure 14TROUBLESHOOTING and REPAIRF-14Rotor Voltage Test Procedure Lead Rotor Resistance Test Procedure Rotor Resistance Test Procedure Figure F.3 Brushes Retained with Cable TIE Powerarc Engine Throttle Adjustment Test ROBIN/SUBARU Engine Engine Throttle Adjustment Test ROBIN/SUBARU Engine High Speed Stop Screw Normal Open Circuit Weld Voltage Waveform Scope SettingsHigh Idle no Load Normal Open Circuit Voltage Waveform 115 VAC Supply Machine Loaded Typical Weld Output WaveformMachine Loaded to 125 Amps AT 23 VAC Brush Removal and Replacement Procedure Brush Removal and Replacement Procedure Powerarc Rheostat Removal and Replacement Procedure Rheostat Removal and Replacement Procedure Troubleshooting and Repair Attachment for 202A Cable Tie Capacitor Procedure Capacitor Removal and REPLACE- MentCapacitor AND/OR Diode Bridge Attachment for 201 201A Jumper Procedure Field Diode Bridge Removal and Replacement Figure F.10 Field Diode Bridge Location Powerarc STATOR/ROTOR Removal and Replacement Procedure Stator Removal Procedure STATOR/ROTOR Section TOC Rotor Removal Procedure Procedure Reactor Bolts Lead Engine Output Auxiliary Power Receptacle OUTPUT1Retest After Repair WELDER/GENERATOR OUTPUT1 Powerarc Table of Contents Diagram Section Electrical Diagrams Wiring Diagram Codes 11182, 11187, 11329 S25984 Wiring Diagram Codes 11403, 11405 S26829 Switch Wiring Diagram Power ARC Wiring Diagram Code 11404 S26830 Wiring Diagram Code 11215 S26023 Schematic -CODES 11182, 11187, 11329 S26008 S26008 Schematic Codes 11403, 11405 S26881 S26881 Schematic Code 11404 S26882 S26882