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G-6

 

ELECTRICAL DIAGRAMS

 

 

 

ENHANCED DIAGRAM

G-6

SCHEMATIC -CODES 11182, 11187, 11329 (S26008)

 

 

 

 

 

 

 

 

S26008

ENGINEERING CONTROLLED CHANGE DETAIL: Released A.03 from X

 

 

 

MANUFACTURER: No

 

 

 

Hourmeter is powered by an internal non-replaceable battery.

 

 

 

 

 

 

STATOR

 

 

 

 

 

 

 

L1 - REACTOR

WELD OUTPUT

 

 

RPM and running time is measured by detector wire wrapped

 

 

 

 

 

 

around the sparkplug wire. Meter displays RPM while engine

 

W1

Locatedinsideenclosureontopof generator.

STUDS

 

(ON SOME MODELS) is running, and accumulated engine running hours when

 

 

 

If equipped,

 

engine is stopped. Service engine message is reset by

 

 

 

 

 

HOURMETER/

passing a magnet across the front of the meter display.

 

 

60 VAC

 

60 VAC

hourmeter

TACHOMETER

 

IF OIL LEVEL IS TOO LOW OIL LEVEL

 

WELD

 

/tachometer

 

 

@ MAX

 

@ MAX

located

Mounted to side

SWITCH CLOSES GROUNDING

 

WINDING

RHEOSTAT/

 

RHEOSTAT/

oncontrol

ENGINE MAGNETO VIA OIL LEVEL

 

 

NO LOAD

 

NO LOAD

panel.

of engineblock

 

 

 

 

belowrun/stop

 

MODULE PREVENTING ENGINE

 

 

 

 

 

 

switch.

 

FROM STARTING OR RUNNING.

 

W2

 

 

 

 

N/C N/C

 

 

 

 

 

 

 

Locatedinside engine blower housing.

 

 

 

 

 

 

 

 

 

Connector

 

 

 

 

 

 

 

 

Locatedinsideenginecrankcase.

Y

Y/R

 

 

 

 

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

locatedinside

 

 

 

 

 

 

 

 

 

O

MODULE

B

 

 

 

 

enclosureat

6 CAVITY

3

CB1

 

 

 

 

 

 

 

(OIL LEVEL)

 

 

 

 

MAGNETO

SPARK

topof

CONNECTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

generator.

 

3

 

 

20A

 

 

 

 

OIL LEVEL

 

B/Y

 

STOP

RUN

 

PLUG

 

 

 

Circuit breakerslocated

 

Receptacleslocatedoncontrol panel.

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

130 VAC@ MAX

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

RHEOSTAT/

 

underneathcontrol

 

 

J1 240V

 

 

 

 

 

 

 

 

 

 

NO LOAD

 

 

 

 

 

 

 

 

 

 

Locatedontop

 

AUX.

 

 

 

panel belowreceptacles

 

20A

 

 

 

 

 

 

 

 

 

5

5

 

 

 

 

 

 

 

 

 

 

 

 

of engine

 

 

POWER

 

 

 

 

 

 

 

 

 

 

 

 

blower housing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WINDING

130 VAC

 

 

 

 

 

 

 

 

 

205

 

FLASHING AMPS TO ROTOR WITH GENERATOR

 

 

@ MAX

 

 

 

 

 

 

 

 

FLASH FROM

 

 

RHEOSTAT/

 

 

 

 

 

 

 

 

LEAD 7 DICONNECTED AND ENGINE RUNNING

 

 

NO LOAD

6

CB2

 

 

 

 

 

 

ENGINE MAGNETO AT 3700 RPM = 0.15 TO 0.25 AMPS

 

 

 

6

20A

 

 

 

Rheostat located

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATOR

 

GND-C

 

GND-D

RECP PANEL GND STUD

oncontrol panel.

 

 

 

 

 

 

 

 

 

MAX RHEOSTAT FIELD AMPS =

 

 

3.3 Ohms/ 100 Watt

 

 

 

 

 

 

 

 

END

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

5.75 TO 6.0 @ 75 deg F

 

 

 

 

 

 

 

RHEOSTAT

 

 

 

 

 

 

 

 

 

BRKT.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.25 TO 4.5 @ OPERATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GROUND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TEMPERATURE

 

7

 

 

 

 

 

 

 

(+)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40 TO 45

 

 

 

 

 

 

 

AC

 

 

 

AC

 

 

N/C

600 uf

+

 

 

 

35 VAC

 

 

 

 

 

 

 

 

 

AC

VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXCITER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAX

 

MAX

 

 

 

 

 

Excitation rectifier locatedin

 

 

(-)

 

 

 

 

 

 

WINDING

 

 

 

 

 

 

 

Flashing rectifier and

 

RHEOSTAT

 

RHEOSTAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

enclosureonsheet metal at

 

 

 

filter capacitor

 

 

 

 

 

 

 

 

 

 

 

 

 

topof generator near

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

AC

 

 

N/C

locatedinenclosure

 

 

 

 

 

 

9

 

 

 

bearingend.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

behindcontrol panel

 

 

 

 

 

 

 

 

 

 

 

 

 

B = BLACK

 

Y = YELLOW

inmoldedplastic

 

 

 

REVOLVING FIELDS

 

 

 

 

 

 

 

 

 

 

mounting bracket.

 

 

 

(ROTOR)

 

 

 

 

 

 

 

 

 

O = ORANGE

 

Y/R = YELLOW/RED STRIPE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7 OHMS @ 75vF

 

 

 

 

 

 

 

 

 

N/C = NO CONNECTION

B/Y = BLACK/YELLOW STRIPE

 

 

 

9 OHMS @ OPERATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TEMPERATURE

PROPRIETARY & CONFIDENTIAL:THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

MANUFACTURING TOLERANCE PER E2056

DESIGN INFORMATION

REFERENCE:

EQUIPMENT TYPE:

 

POWER ARC 5500

1

1

UNLESS OTHERWISE SPECIFIED TOLERANCE:

 

ON 2 PLACE DECIMALS IS ± .02

 

 

S21455

 

 

 

PAGE ___ OF ___

DRAWN BY:

MAP

 

 

 

ON 3 PLACE DECIMALS IS ± .002

SUBJECT:

 

 

MACHINE SCHEMATIC

DOCUMENT

 

DOCUMENT

ON ALL ANGLES IS ± .5 OF A DEGREE

 

 

 

 

 

NUMBER:

 

REVISION:

ENGINEER:

BAM

SCALE:

 

 

 

 

 

 

 

 

MATERIAL TOLERANCE ("t") TO AGREE

 

 

 

 

 

S26008

 

A

WITH PUBLISHED STANDARDS.

 

 

 

MATERIAL

UF

APPROVAL

08/25/2004

PROJECT

 

 

 

 

 

DO NOT SCALE THIS DRAWING

APPROVED:

-

NONE

DISPOSITION:

DATE:

 

NUMBER: CRM35633

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

POWERARC® 5500

Page 96
Image 96
Lincoln Electric SVM197-A service manual Schematic -CODES 11182, 11187, 11329 S26008