Generac 004626-1, 004373-2 owner manual Service Schedule, SYSTEM/COMPONENT Procedure Frequency

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Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

4.12 SERVICE SCHEDULE

ATTENTION: It is recommended that all service work

be performed by your nearest Generac/Guardian Authorized Dealer.

 

SYSTEM/COMPONENT

 

PROCEDURE

 

FREQUENCY

 

 

X = Action

Inspect

Change

Clean

W = Weekly

 

 

R = Replace/Adjust as Needed

 

 

 

M = Monthly

 

 

* = Notify Dealer

 

 

 

Y = Yearly

 

 

if Repair is Needed.

 

 

 

H = Hours

 

 

FUEL

 

 

 

 

 

 

Fuel lines and connections*

X

 

 

EVERY 3 M

 

 

LUBRICATION

 

 

 

 

 

 

Oil level

X

 

 

M

 

 

Oil

 

X

 

FIRST 9 H,

 

 

 

 

 

 

EVERY 150 H / 6 M

 

 

Oil filter

 

X

 

FIRST 9 H,

 

 

 

 

 

 

EVERY 150 H / 6 M

 

 

Oil line leakage*

X

 

 

100 H

 

 

COOLING

 

 

 

 

 

 

Engine cooling system*

X

 

 

M

 

 

Coolant

 

X

 

Y

 

 

Enclosure louvers

X

 

X

W

 

 

EXHAUST

 

 

 

 

 

 

Exhaust system

X

 

 

EVERY 3 M

 

 

Retorque Exhaust Manifold*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

EVERY 800 H

 

 

BATTERY

 

 

 

 

 

 

Charge and condition

X

R

X

EVERY 3 M

 

 

FAN BELT

 

 

 

 

 

 

Tension and condition*

X

R

 

EVERY 3 M

 

 

ENGINE

 

 

 

 

 

 

Retorque cylinder head*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

EVERY 800 H

 

 

Retorque intake manifold*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

EVERY 800 H

 

 

Starter motor*

X

R

 

EVERY 500 H

 

 

DC alternator*

X

R

 

EVERY 500 H AND Y

 

 

Air cleaner*

X

R

 

EVERY 500 H

 

 

Compression*

X

 

 

EVERY 800 H

 

 

Valve clearance*

X

R

 

EVERY 800 H

 

 

Governor*

X

R

 

Y

 

 

Safety devices*

X

R

 

EVERY 6 M

 

 

Spark plugs

X

R

 

500 H AND Y

 

 

Ignition system*

X

R

 

EVERY 3 M

 

 

GENERAL

 

 

 

 

 

 

Overall condition

X

 

X

M

 

 

Exercise system

 

 

 

W

 

 

COMPLETE TUNE-UP*

TO BE COMPLETED BY A GENERAC/

Y

 

 

 

GUARDIAN AUTHORIZED DEALER

 

 

 

 

 

 

 

 

 

 

 

 

 

Generac® Power Systems, Inc. 19

 

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Contents Power SYSTEMS, INC Authorized Dealer Location IntroductionInstallation Safety Rules General InformationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards UNPACKING/INSPECTION Prepackaged Transfer SwitchGenerator Generator AC Connection SystemsSpecifications Main Circuit BreakerEngine Protective Devices Generator and Load Compatibility Fuel Requirements RecommendationsEngine Conversion to LP GAS VaporCoolant Emissions Control SystemAIR Fuel Ratio Controller Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published StandardsPre-Packaged Type Switch Transfer Switch Start Signal ConnectionsGTS Type Engineered Switch Emergency Circuit Isolation MethodBattery Installation Preparation Before START-UPVented Batteries Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Manual Position OFF PositionAutomatic Transfer Operation Sequence of Automatic OperationChecking the Engine OIL Level Weekly Exercise CycleChanging the Engine AIR Cleaner Oil and Filter Change ProcedureChanging the Engine OIL and Filter Engine Oil RecommendationsSpark Plugs Battery MaintenanceCleaning the Generator Miscellaneous MaintenanceOverload Protection for Engine DC Electrical System DC FuseOUT of Service Procedure Removal From ServiceReturn To Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Section Generac Generac Power Systems,Inc Electrical Data Electrical Data Electrical Data Wiring Diagram Customer Connection HRS Power Systems IncPart NO. QTY. Description Generators Part NO. QTY Description Part NO.QTY Description QTY Description 4640 31 33 Washer Flat 3/8-M10 Zinc Part NO.QTY. DescriptionExploded Views and Parts Lists Flywhl 4.3L GM SAE Stator Leads Scrolldetail To Engine Flywheel QTY Description Part NO. QTY Description QTY Assembly Cover AccessRadiator Copper Brass Gasket Carburetor Adaptor Gasket Carb Impco To Carburetor QTY. DescriptionSupport Solenoid NAT GAS QTY. Description To Starter Solenoid RED Black To Engine Block ALT Leads Sensing Wire Siemens FD 3 Pole QTY Description Exploded Views and Parts Lists Part NO. QTY. Description Muffler 2-1/2 INLET/OUTLET Guardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places This Warranty Shall not Apply to the Following Warranty Schedule