Generac 004373-2, 004626-1, 004626-1, 004373-2 owner manual Using the AUTO/OFF/MANUAL Switch

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Section 3 — Operation

Guardian Liquid-cooled 40 kW Generator

3.1 CONTROL CONSOLE COMPONENTS

￿ 3.1.6 AUTO/OFF/MANUAL SWITCH

The components of a liquid-cooled generator control

See Section 3.2.

console (Figure 3.1) are as follows:

 

Figure 3.1 – Control Console

15

￿3.1.7 FAULT INDICATOR LAMP

This lamp goes ON when one or more of the following engine faults occurs and when engine shuts down.

Low oil pressure

High coolant temperature

Low coolant level

Overcrank

Overspeed

￿3.1.8 15-AMP FUSE

This fuse protects the control console’s DC control cir- cuit against electrical overload. If the fuse has melted open because of an overload, engine cranking and start- up cannot occur. Replace the fuse with an identical AGC 15-amp replacement fuse.

￿3.1.1 AC VOLTMETER

The voltmeter displays generator AC output voltage dur- ing operation. Voltage is regulated by a solid-state volt- age regulator and is proportional to AC frequency. Refer to the unit’s DATA PLATE for rated AC voltage.

￿3.1.2 AC AMMETER

This indicates current draw of connected electrical loads during operation. DO NOT EXCEED THE UNIT’S RATED MAXIMUM CONTINUOUS CURRENT. Refer to the unit DATA PLATE.

￿3.1.3 AC FREQUENCY METER

This indicates generator AC output frequency in Hertz (cycles per second). Frequency is proportional to engine speed. Units with a four-pole rotor, supply 60 Hertz at 1,800 rpm. The frequency reading with no electrical loads connected (no-load condition) should be between 60-62 Hertz.

￿3.1.4 DC VOLTMETER

The generator is equipped with a belt-driven DC alter- nator, which maintains battery state of charge when the engine operates. The control module assembly (CMA) also incorporates a trickle charge circuit that maintains battery state of charge during nonoperating periods. Battery voltage should read approximately12.5 to 14.5 volts DC. A low battery voltage indicates the battery is discharging.

￿3.1.9 7.5 AMP INLINE FUSE (NOT SHOWN)

This inline fuse is connected in the 15A line that runs between the Auto/Off/Manual switch and position 10 of the 76009A PCB. This fuse protects the start, fuel, field boost, and transfer outputs from the PCB and will open if there is excessive current draw on any one of these outputs.

￿3.1.10 VOLTAGE-PHASE SELECTOR SWITCH

This switch permits selection between either line-to-line or line-to-neutral voltage and amperage readings on the console AC voltmeter and AC ammeter.

￿3.1.11 SET EXERCISE TIME SWITCH

This switch allows to program the generator to start and exercise automatically. (See Section 3.6, page 14)

3.2USING THE AUTO/OFF/MANUAL SWITCH

￿3.2.1 “AUTO” POSITION

Selecting this switch position activates fully automatic system operation. It also allows the unit to start and exercise the engine every seven days with the setting of the exercise timer.

￿3.1.5 HOURMETER

This indicates the time the engine-generator has operat- ed, in hours and tenths of hours. Use the hourmeter along with the periodic maintenance schedule for your generator set.

12 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Introduction Authorized Dealer LocationMaintenance Safety Rules General InformationInstallation Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards Generator Prepackaged Transfer SwitchUNPACKING/INSPECTION Generator AC Connection SystemsEngine Protective Devices SpecificationsMain Circuit Breaker Engine Fuel Requirements RecommendationsGenerator and Load Compatibility Conversion to LP GAS VaporAIR Fuel Ratio Controller CoolantEmissions Control System Nfpa Standards Standby Generator InstallationBasic Standby Electric System Other Published StandardsGTS Type Engineered Switch Transfer Switch Start Signal ConnectionsPre-Packaged Type Switch Emergency Circuit Isolation MethodVented Batteries Battery InstallationPreparation Before START-UP Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Automatic Transfer Operation OFF PositionManual Position Sequence of Automatic OperationWeekly Exercise Cycle Checking the Engine OIL LevelChanging the Engine OIL and Filter Oil and Filter Change ProcedureChanging the Engine AIR Cleaner Engine Oil RecommendationsBattery Maintenance Spark PlugsOverload Protection for Engine DC Electrical System Miscellaneous MaintenanceCleaning the Generator DC FuseReturn To Service OUT of Service ProcedureRemoval From Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Section Generac Generac Power Systems,Inc Electrical Data Electrical Data Electrical Data Wiring Diagram Customer Connection Power Systems Inc HRSPart NO. QTY. Description Generators Part NO. QTY Description Part NO.QTY Description QTY Description 4640 31 33 Part NO.QTY. Description Washer Flat 3/8-M10 ZincExploded Views and Parts Lists Flywhl 4.3L GM SAE Stator Leads Scrolldetail To Engine Flywheel QTY Description Part NO. QTY Assembly Cover Access Description QTYRadiator Copper Brass Gasket Carburetor Adaptor Gasket Carb Impco QTY. Description To CarburetorSupport Solenoid NAT GAS QTY. Description To Starter Solenoid RED Black To Engine Block ALT Leads Sensing Wire Siemens FD 3 Pole QTY Description Exploded Views and Parts Lists Part NO. QTY. Description Muffler 2-1/2 INLET/OUTLET Guardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places Warranty Schedule This Warranty Shall not Apply to the Following