Emerson 48330 user manual Site Survey, Tools & Material

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Chapter 2 Installation

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voltage AC power supply system should adopt three-phase five-line or single-phase three-line modes.

The AC power cable should adopt copper core cable, and the cable section should suit the load. It is recommended that the power cable outside the power room be buried directly under the ground or by means of cable pipe. Power cable should be wired separately from signal line.

The AC mains voltage shall be within the range of the voltage input range of rectifiers.

The DC power system has a circuit breaker that can cut the AC mains power to it.

2.1.3Site Survey

The power room must be surveyed prior to installation, which should be focused on:

1.Checking the wiring device, including cable chute, wiring rack, floor, wiring holes.

2.Checking the environmental conditions, including temperature, humidity, dust.

3.Checking the conditions for implementing the installation, including power supply and lighting.

2.1.4Tools & Material

1.Tools required for power equipment installation include electric drill, wire cutter, wire presser, various wrenches, screwdriver, electrician knife, and steel saw. The tools must be insulated and antistatic handled before they are used.

2.Power cables for electrical connection include AC cables, DC load cables, battery cables, earth cables, earth bar and lighting connection cables. Their design specifications should be in accordance with relevant specifications in the electrical industry and the materials should be purchased according to the design material list.

AC cables: this system uses 3-phase or single-phase AC power. Copper-core flame-retardant PVC insulated cable and PVC sleeve soft cable, such as NH-BVR, are recommended for the AC cables, whose sectional area should suit the load. When the wiring distance is less than 30 meters, take 2.5A/mm2 of economical current density to calculate the sectional area of the AC cables.

The sectional area of the DC load cables and battery cables should be calculated using the following formula:

A=ΣI×L/KU

ACTURA Flex 48330 Power System User Manual

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31011084 Version V1.0 Revision date May 20Electrical Safety Safety PrecautionsBattery Others Special Safe Requirements of This EquipmentContents Routine Maintenance TestingTemperature Compensation Coefficient Parameters System Settings Alarm SettingsAppendix Daily Inspection ReplacementFunctions of SCU keys Changing audible/visual alarm and alarm call back plan15 Value description of AC settings Figure List Page Introduction FeaturesSystem Description AbbreviationOutline of the DC Power System is illustrated in Figure System ConfigurationSCU BCU Configurations of Actura Flex 48330 Power SystemConfiguration Cabinet dimension % 0.6 % 0.6 m % 0.6 % 0.4 m Outline ComponentsRectifier Shelf Manufacture type Wmm ×Dmm ×Hmm Dimension of Rectifier Shelf are given in TableDimensions of rectifier shelf Connector boardRectifier Dimensions3 SCU Function of indicatorsDimension H % W % D132mm % 85mm % 287mm Weight 0.76kg Multi-Communication modeFunctions fulfilled by SCU and MC Alarm category settings for dry contact outputMulti-Function Unit MFU Password protection for important operationsAuthority and default password Level Authority Default password Component Description Battery Connection Unit BCU Configuration of MFU Alarm output0m % 0.6m % 0.4m cabinet BCU configurationSystem Cabinet 0m % 0.6m % 0.6m cabinetEnvironmental conditions in power room InstallationInstallation Preparation Power SupplyTools & Material Site SurveyUnpacking Drill reserve holes Installation ProceduresCabinet Installation Installation on the floorInstalling expansive pipe AC input modes External Electrical Connection InterfaceConnection Of Input Cables Connection requirementsDifferent cable connection modes Connection of input terminalsConnection of single-phase AC power input Busbar type Max. load number Configuration number of load MCBs and battery MCBsConnection Of Load Cables Connection Of Communication Cables 12 Connector board in rectifier shelf13 Layout of connector board S6415X2 Layout Of Connector Board S6415X2Connector Pin Signal name Mark number Logic relation Interface Definition Of Connector Board S6415X2Interface definition of connector board S6415X2 Connection With Modem Connection Of Temperature Sensor CablesConnector Pin Signal name Pgng POWER+ PowerConnection With Dry Contacts Battery Installation And CablingBattery Installation Connecting methodStandard configuration Battery Cable Connection16 Connection of battery cables 18 Negative battery cables connection in BCU Non-standard configurationDC/Parallel connections Parallel Connection Of CabinetsChecking Before Startup Check the DC Power System according to -1 before startupSystem checklist before startup StartupStartup Process Parameters ConfigurationTesting SCU TestingTesting MFU Testing RectifierLoad Breaker Test Battery Breaker TestBCU Test Functions of SCU keys Functions of LED indicatorsOperating SCU Operation PanelFirst system information page appears Operation ProceduresFirst Page Of System Information Querying System StatusOther System Information Screen Battery informationAC information BC prompt and temperature informationQuerying Rectifier Status Querying Active Alarm Querying Alarms And Setting Alarm PlansQuery Alarm History Alarm History Alarm type table Alarm Type TableBlvd LlvdChapter Operating SCU Serial Alarm Description Default Changing audible/visual alarm and alarm call back plan Changing Audible/Visual Alarm And Alarm Call Back PlanChanging Alarm Types Of Dry Contacts Setting Alarm Type For Dry ContactsAlarm type Remark Optional alarm typesSet the Alarm Names Through PLC Function Alarm Remark Description Logic matrix used for configuring 8 dry contactsExample of PLC setting PLC SN and AlarmPLC Alarm Remark DescriptionLlvd Blvd MaintenanceOperating SCU Press ESC to return to the menu of higher level Setting System ParametersParameter Setting Method Level Authority Password levels and authoritiesFirst page of the Batt. Selection is shown below Batt. SelectionLVD Parameter Description There are 6 related pages, as shown below Charging Management ParametersOperating SCU 12 Charging management parameter value description Parameter Range Default Value descriptionBC/FC switchover diagram is shown below There are 7 related pages, as shown below Battery Test ParametersValue description of the parameters is listed below 13 Value description of the battery test parametersSchematic diagram of the test function is shown below First page of the setting interface is shown below Temperature Compensation Coefficient ParametersConfiguration interface is shown below AC SettingsThere are three related pages, as shown below DC Setting17 Value description of rectifier settings Rect SettingsSystem Settings There will be a prompt when resetting the system EEM-M 18 Value description of system settings48V/50A/SET/NONE 48V/30A/SET/NONE Model description is shown below19 Relationship between system model and system type Alarm SettingsPower system model System type First page of the setting interface is show below20 Value description of alarm settings Maintenance Of MFU Routine MaintenanceMaintenance Of Rectifier Maintenance Of SCUStorage And Supplementary Battery MaintenanceStore the battery in a cool dry place Cover PlatesReplacement Symptom Cause Suggestion TroubleshootingTroubleshooting Rectifier TroubleshootingDisastrous Accidents Mains FailureEMC Appendix System Technical ParametersParameter Category Mtbf Appendix 2 Engineering Design Diagram Appendix 2 Engineering Design Diagram MCB Connector Connector specsAppendix 3.1 System Electric Schematic Diagram Appendix 3 System Circuit DiagramAppendix 3.2 System Wiring Diagram Appendix 3.3 MFU Electric Wiring Diagram Appendix 3.4 BCU Electric Wiring Diagram LVD Appendix GlossaryAbbreviation Full word Hvsd