Emerson 48330 user manual Testing MFU, Testing Rectifier, Testing SCU

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Chapter 4 Testing

Chapter 4 Testing

4.1 Testing MFU

Measure the L-N voltage at the input terminals with a multi-meter to check if it is normal.

4.2Testing Rectifier

1.Turn on one rectifier input MCB in the MFU to feed AC supply to the corresponding rectifier, the rectifier should operate normally;

2.Turn off this MCB, and turn on the other rectifier input MCBs one by one to check if all the other rectifiers operate normally.

If all of the rectifiers can operate normally, switch them on. In case of rectifier malfunction, take the rectifier out and inspect it.

4.3 Testing SCU

When the rectifiers are operating normally, switch on the SCU, the SCU should start and display the start screen. If the system self-test is normal, seconds later, SCU displays Initial Screen with System Information:

2004-09-16

53.5V 300 A System: Alarm Auto /BC

There are default system parameter settings in the SCU, including the AC voltage alarm points, DC voltage alarm points, battery management parameters, which are available on the parameter card delivered with the system. If the battery capacity or charging parameters set by user are different from those on the parameter card, or if user has different BLVD management requirements, please reset the system parameters according to the actual situation, and record the new settings on the parameter card.

ACTURA Flex 48330 Power System User Manual

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Contents Version V1.0 Revision date May 20 31011084Safety Precautions Electrical SafetyBattery Special Safe Requirements of This Equipment OthersContents System Settings Alarm Settings TestingTemperature Compensation Coefficient Parameters Routine MaintenanceDaily Inspection Replacement AppendixChanging audible/visual alarm and alarm call back plan 15 Value description of AC settingsFunctions of SCU keys Figure List Page Abbreviation FeaturesSystem Description IntroductionSystem Configuration Outline of the DC Power System is illustrated in FigureConfigurations of Actura Flex 48330 Power System Configuration Cabinet dimension % 0.6 % 0.6 m % 0.6 % 0.4 mSCU BCU Components Rectifier ShelfOutline Connector board Dimension of Rectifier Shelf are given in TableDimensions of rectifier shelf Manufacture type Wmm ×Dmm ×HmmDimensions RectifierMulti-Communication mode Function of indicatorsDimension H % W % D132mm % 85mm % 287mm Weight 0.76kg 3 SCUAlarm category settings for dry contact output Functions fulfilled by SCU and MCLevel Authority Default password Password protection for important operationsAuthority and default password Multi-Function Unit MFUAlarm output Battery Connection Unit BCUConfiguration of MFU Component Description0m % 0.6m % 0.6m cabinet BCU configurationSystem Cabinet 0m % 0.6m % 0.4m cabinetPower Supply InstallationInstallation Preparation Environmental conditions in power roomSite Survey Tools & MaterialUnpacking Installation on the floor Installation ProceduresCabinet Installation Drill reserve holesInstalling expansive pipe Connection requirements External Electrical Connection InterfaceConnection Of Input Cables AC input modesConnection of input terminals Different cable connection modesConnection of single-phase AC power input Configuration number of load MCBs and battery MCBs Connection Of Load CablesBusbar type Max. load number 12 Connector board in rectifier shelf Connection Of Communication CablesLayout Of Connector Board S6415X2 13 Layout of connector board S6415X2Interface Definition Of Connector Board S6415X2 Interface definition of connector board S6415X2Connector Pin Signal name Mark number Logic relation Pgng POWER+ Power Connection Of Temperature Sensor CablesConnector Pin Signal name Connection With ModemConnecting method Battery Installation And CablingBattery Installation Connection With Dry ContactsBattery Cable Connection Standard configuration16 Connection of battery cables Non-standard configuration 18 Negative battery cables connection in BCUParallel Connection Of Cabinets DC/Parallel connectionsStartup Check the DC Power System according to -1 before startupSystem checklist before startup Checking Before StartupParameters Configuration Startup ProcessTesting Rectifier TestingTesting MFU Testing SCUBattery Breaker Test BCU TestLoad Breaker Test Operation Panel Functions of LED indicatorsOperating SCU Functions of SCU keysOperation Procedures First system information page appearsQuerying System Status First Page Of System InformationBattery information Other System Information ScreenBC prompt and temperature information AC informationQuerying Rectifier Status Querying Alarms And Setting Alarm Plans Querying Active AlarmQuery Alarm History Alarm History Alarm Type Table Alarm type tableLlvd BlvdChapter Operating SCU Serial Alarm Description Default Setting Alarm Type For Dry Contacts Changing Audible/Visual Alarm And Alarm Call Back PlanChanging Alarm Types Of Dry Contacts Changing audible/visual alarm and alarm call back planOptional alarm types Alarm type RemarkSet the Alarm Names Through PLC Function PLC SN and Alarm Logic matrix used for configuring 8 dry contactsExample of PLC setting Alarm Remark DescriptionAlarm Remark Description PLCMaintenance Llvd BlvdOperating SCU Setting System Parameters Parameter Setting MethodPress ESC to return to the menu of higher level Password levels and authorities Level AuthorityBatt. Selection First page of the Batt. Selection is shown belowLVD Parameter Description Charging Management Parameters There are 6 related pages, as shown belowOperating SCU Parameter Range Default Value description BC/FC switchover diagram is shown below12 Charging management parameter value description Battery Test Parameters There are 7 related pages, as shown below13 Value description of the battery test parameters Schematic diagram of the test function is shown belowValue description of the parameters is listed below Temperature Compensation Coefficient Parameters First page of the setting interface is shown belowAC Settings Configuration interface is shown belowDC Setting There are three related pages, as shown belowRect Settings 17 Value description of rectifier settingsSystem Settings There will be a prompt when resetting the system 18 Value description of system settings EEM-MModel description is shown below 48V/50A/SET/NONE 48V/30A/SET/NONEFirst page of the setting interface is show below Alarm SettingsPower system model System type 19 Relationship between system model and system type20 Value description of alarm settings Maintenance Of SCU Routine MaintenanceMaintenance Of Rectifier Maintenance Of MFUCover Plates Battery MaintenanceStore the battery in a cool dry place Storage And SupplementaryReplacement Troubleshooting TroubleshootingTroubleshooting Rectifier Symptom Cause SuggestionMains Failure Disastrous AccidentsAppendix System Technical Parameters Parameter CategoryEMC Mtbf Appendix 2 Engineering Design Diagram Appendix 2 Engineering Design Diagram Connector Connector specs MCBAppendix 3 System Circuit Diagram Appendix 3.1 System Electric Schematic DiagramAppendix 3.2 System Wiring Diagram Appendix 3.3 MFU Electric Wiring Diagram Appendix 3.4 BCU Electric Wiring Diagram Hvsd Appendix GlossaryAbbreviation Full word LVD