Overview | SPX Cooling Technologies CS4000 instruction

1. Overview

The GSE tech-motive tool CS4000 Mini Controller with Ethernet is the control component of one of the most powerful DC electric nutrunner fastening control systems available. The system uses 100% digital technology to ensure accurate and reliable fastening, and torque angle data acquisition.

Microprocessors in both the tool (nutrunner) and the controller enable the system to perform to levels of accuracy while providing easy setup and operation.

The system uses the industry’s first truly “Intelligent Tools.” With this technology you no longer need to key tool identification, calibration, angle counts, speed and other information into the controller. You simply plug in the tool, power up the system, program the desired tightening parameters and begin production.

A complete fastening system is made up of the CS4000 Mini Controller (with or without) Ethernet, a tech-motive tool nutrunner (46, 66 or 116 Series) and a standard tech-motive tool cable. The CS4000 Mini Controller with Ethernet houses one Tool Control Module (TCM), with fuses and ground fault circuit interrupt (GFCI) protection. The powerful tech-motive tool Visual Supervisor software program is used for system setup, graphing and diagnostics.

Visual Supervisor runs on a computer attached to the controller, using:

•An Ethernet link, using an Ethernet interface card and an Ethernet RJ-45 port.

•A 485 network link, using a Synchronous Data Link Control (SDLC) card and RS-485 port.

•An RS-232 compatible serial port.

NOTE: To find out more about using the Visual Supervisor software, refer to the Visual Supervisor User’s Guide (part number 39-30-34823).

Receiving, Sending and Storing Data

You can use the following methods to link one or more controllers to the Visual Supervisor program and/or I/O communications devices:

•An Ethernet link to a local area network (LAN). Here the controller has the standard Transmission Control Protocol/Internet Protocol (TCP/IP), an Ethernet interface card, and an Ethernet RJ-45 port.

•A 485 network link to a LAN. Here the computer uses an SDLC card inserted into a free Peripheral Component Interconnect (PCI) slot, and an RS-485 port on the controller.

CAUTION! The 485 network and Ethernet link perform the same function. If you set up the controller to use the 485 network, you will not need the Ethernet link, nor vice versa.

•An RS-232 serial link to a laptop computer using the RS-232 serial port.

May 2002

T-38324-A

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CS4000 specifications

The SPX Cooling Technologies CS4000 is an advanced cooling tower designed to meet the demanding needs of industrial applications while providing energy-efficient operation and optimized performance. This innovative cooling solution ensures effective heat rejection, making it an essential component in various sectors including power generation, chemical processing, and manufacturing.

One of the standout features of the CS4000 is its robust construction. Built to withstand harsh environmental conditions, the tower is crafted from high-quality materials that promote durability and longevity. The modular design facilitates easier transportation, installation, and maintenance, significantly reducing operational downtime. The CS4000 also boasts an attractive, low-profile design that minimizes its environmental footprint.

The CS4000 employs advanced thermal performance technologies. With its counterflow configuration, the cooling tower maximizes heat exchange between water and air, optimizing efficacy. The design allows for increased air intake and efficient water distribution, leading to superior cooling capacity. High-efficiency fill media enhances the heat transfer surface area, ensuring that the heat rejection process operates at peak efficiency.

In terms of energy efficiency, the CS4000 incorporates variable frequency drives (VFDs) which regulate fan speed based on real-time cooling demands. This feature significantly reduces energy consumption and operational costs while maintaining performance during fluctuating load conditions. The efficient fan design minimizes noise levels, making it suitable for use in noise-sensitive environments.

Maintenance is made simple with the CS4000, thanks to its easy-access panels and components. Regular cleaning and servicing can be performed with minimal labor effort, extending the tower's operational life. The system is engineered for easy adaptation, allowing for upgrades or modifications as cooling needs change over time.

Incorporating advanced control technologies, the CS4000 can integrate with Building Management Systems (BMS) for seamless operation and monitoring. This capability allows for real-time data collection regarding performance parameters, providing users with critical insights into operational efficiency and potential maintenance issues.

In summary, the SPX Cooling Technologies CS4000 is a powerful, energy-efficient cooling tower designed for industrial applications. Its robust construction, advanced thermal performance, energy-efficient operation, and ease of maintenance make it a leading choice for businesses seeking reliable cooling solutions in a wide array of settings.